Extrusion of process flavorings from methionine and dextrose using modified starch as a carrier.

This study aimed to produce process flavorings from methionine and glucose via Maillard reaction by extrusion method. Modified starch was used as a carrier to reduce the torque and facilitate the production process. Five formulations of process flavorings with different ratios of methionine: dextrose: modified starch: water as MS5 (72:18:5:5), MS15 (64:16:15:5), MS25 (56:14:25:5), MS35 (42:12:35:5), and MS45 (40:10:45:5) were prepared and feded into the extruder. The temperatures of the extruder barrel in zones 1 and 2 were controlled at 100, and 120°C, with a screw speed of 30 rpm. The appearance of the obtained products, torque, pH before and after extrusion, color, volatile compounds, and sensory evaluation were determined. The extrudate from the formulation containing the highest amount of modified starch (MS45) gave the highest L* (lightness) of 88.00, which increased to 93.00 (very light) after grinding into a powder. The process flavorings from all formulations exhibited similar sensory scores in terms of aroma, taste, and water solubility, with a very slight difference in color. However, MS25, MS35 and MS45 indicated the torque at 10 Nm/cm3, while MS5 and MS 15 exhibited higher torque at 18, and 25 Nm/cm3, respectively. Extruded process flavorings from MS25 were analyzed for their flavor profiles by gas chromatography-mass spectrometry. Twelve volatile compounds including the key volatile compounds for sulfurous and vegetable odor type, dimethyl disulfide, methional, and methanethiol, were found. Four pyrazine compounds presented nutty, musty and caramelly odor; and 3-hydroxybutan-2-one and heptane-2,3-dione, which gave buttery odor type, were also detected. The results demonstrated a successful production of process flavorings using modified starch as carrier to facilitate and reduce the torque during the extrusion process.

Production of process flavorings from methionine, thiamine with d-xylose or dextrose by direct extrusion: Physical properties and volatile profiles.

The conventional method to produce process flavoring is non-continuous, time consuming, and generates a high volume of effluent. This research aimed to evaluate the use of methionine, thiamine, and reducing sugars to develop process flavorings by direct extrusion, as a potential alternative to the conventional method. The mixed substrates consisted of methionine: d-xylose (MX), methionine: dextrose (MD), thiamine: d-xylose (TX), and thiamine: dextrose (TD) at 80:20 w/w. Three barrel temperatures of the extruder were controlled at 65, 80, and 50°C, respectively, a screw speed of 30 rpm and feed rate at 3 kg/hr. Appearance, pH, odor, and taste description of the product from each mixture were determined. Volatile compounds, possibly occurred from the Maillard reaction during the extrusion were analyzed by gas chromatography-mass spectrometry. The products exhibited different levels of meaty odor and bitter taste. Those obtained from MD showed the highest L* (lightness, 85.37) and frequency for just-about-right in terms of taste (33.33%) and odor (60.00%). Products from MX and MD presented the highest frequency for intense taste, and higher frequency for color compared to TX and TD. More volatile compounds were detected from the use of methionine than from thiamine. The key meaty odor compounds such as dimethyl disulfide, dimethyl trisulfide, methional, and methanethiol were found in the samples from MX and MD, while only dimethyl disulfide was detected in the mixture of TX and TD. Finally, the results demonstrated that direct extrusion reaction from methionine and d-xylose or dextrose is a highly efficient method to produce meaty process flavorings. PRACTICAL APPLICATION: The manuscript describes the production of process flavorings that exhibited meaty flavors by extrusion process. Physical properties, volatile profiles, and sensory evaluation of the products from methionine, thiamine, d-xylose, and glucose were evaluated. The extruded products from methionine and dextrose exhibited acceptable color, taste, and odor and presented many volatiles compounds contributing to meaty flavors. The results revealed the high potential to use a direct extrusion process with very low effluent, compared to the conventional method, to produce meaty flavors for industrial application.

Simple thermal and freezing treatments to improve absorption capacity and alter digestibility of canna starch granules.

Swollen canna starches (SCS) were prepared by controlled heating of unmodified and heat-moisture treated (HMT) starch suspensions at sub-gelatinization temperatures; subsequently, freezing was conducted to stabilize the structure of the SCS. Sizes of both unmodified and HMT swollen granules increased with increasing heating temperatures (up to 2.5 times), and freezing resulted in a significant reduction of granular size. The absorption capacities of the swollen starches increased up to 6 times for water and 3 times for tributyrin and palm oil compared to unmodified starch. The differences in absorption capacities of the unmodified and HMT swollen starches were small. Freezing the swollen starches tended to decrease oil and water absorptions, except for unmodified starch swollen at 70 °C, where freezing increased water absorption. Freezing significantly decreased the susceptibility of the swollen unmodified starches to amylase digestion and slowed down the digestion of the swollen HMT starches.

Preparation and characterization of gamma oryzanol loaded zein nanoparticles and its improved stability.

Gamma oryzanol (GO), a bioactive ingredient found in rice bran oil, performs a variety of biological effects such as antioxidant activity, reduction of total cholesterol, anti-inflammation, and antidiabetes. However, GO is water-insoluble and normally degrades through oxidation. Thus a nano-encapsulation technique was investigated to improve its stability and quality. In this research, gamma oryzanol was successfully encapsulated into zein nanoparticles. The fabrication parameters including pH, zein concentration (0.3, 0.4, and 0.5% w/v), and % GO loading (30, 40, and 50% by weight) were investigated. Particle size, zeta potential, yield, encapsulation efficiency and the stability or GO retention during the storage were determined. The morphology of gamma oryzanol loaded zein nanoparticles (GOZNs) was observed by scanning electron micrographs and transmission electron microscope. The increase of zein concentration and % GO loading resulted to an increase of yield, encapsulation efficiency, and particle size. The particle size of the GOZNs ranged from 93.24-350.93, and 144.13-833.27, and 145.27-993.13 nm for each zein concentration with 3 loading levels, respectively. Nano-encapsulation exhibited higher % GO retention compared with nonencapsulated GO during 60 days storage both at 4°C and -18°C. In vitro study indicated the sustained release of GO in the simulated gastric fluid followed by simulated intestinal fluid. This finding indicated a high potential for the application of insoluble GO with improved stability by encapsulation with the hydrophobic zein protein.

Production of pectic-oligosaccharides from pomelo peel pectin by oxidative degradation with hydrogen peroxide.

Oxidative depolymerization of alkali- and acid-extracted pomelo pectins was performed using 1% hydrogen peroxide (H2O2) with a microwave power of 550 W for 10 min. Pectic-oligosaccharides (POS) produced from the acid-extracted methyl-esterified pectin contained higher amounts of DP1 and DP2 than that from the nearly ester-free alkali-extracted pectin, and the loss of these small-size products during recovery resulted in a lower POS yield (25.0%) compared to the alkali-extracted pectin (57.7%). Degradation of the alkali-extracted pectin with 3 and 5% H2O2 led to a decrease in precipitable POS yield. The relative amount of large-sized POS decreased as the H2O2 concentration increased. An increase in the microwave power to 1100 W had no significant effect on overall yield, but the average size shifted to be lower. The results of sugar composition and identification of the degraded products with ESI-MS confirmed the existence of several POS species with different sizes and structures.

The effect of hydrolysis of cassava starch on the characteristics of microspheres prepared by an emulsification-crosslinking method.

Cassava starch was hydrolyzed with 2.2 M hydrochloric acid for different periods of time. The soluble starches obtained were subsequently used for microsphere preparation by a water-in-water emulsion crosslinking technique. The average chain lengths of starches hydrolyzed for 6, 12, 24, 36, and 48 h were 122.0, 106.3, 65.4, 33.2, and 28.3, respectively. Starches hydrolyzed for 6 and 12 h did not form regular shaped microspheres, while those hydrolyzed for 24, 36, and 48 h mostly formed separate spherical-shaped microparticles with average particle sizes of 14.6, 10.1, and 10.4 µm, respectively. The swelling power of starch microspheres (SMs) produced from 24 h hydrolyzed starch was 6.5-7.0 g/g, whereas those of SMs from 36 and 48 h hydrolyzed starch were higher and comparable (8.0-9.0 g/g). All the SMs were stable against high temperature (>140 °C). Susceptibility of the SMs to α-amylase hydrolysis decreased when the degree of starch hydrolysis increased.

Effects of Multiple Freeze-Thaw Cycles on Biochemical and Physical Quality Changes of White Shrimp (Penaeus vannamei) Treated with Lysine and Sodium Bicarbonate.

Freezing and thawing occur during storage, transportation, and retail display, leading to deterioration of frozen shrimp. The objective of this research was to investigate the change in quality of frozen white shrimp treated by lysine and NaHCO3 after multiple freeze-thaw cycles. Shrimp were soaked in lysine and lysine/NaHCO3 each at 1% (w/v) frozen in an air-blast freezer at -30 °C, and kept in a chest freezer (-18 ± 2 °C) for a week before they were thawed using tap water before the analysis (freeze-thaw cycle 1). The samples were subjected to five freeze-thaw cycles, which were repeated every week. Qualities of the samples were determined for thawing loss, cutting force, and total volatile basic nitrogen (TVB-N), as well as oxidation stability by using Rancimat. The use of lysine/NaHCO3 could significantly reduce thawing loss at all freeze-thaw cycles compared to the control and lysine treatment (P < 0.05). Similar results were found with TVB-N and the oxidation stability of the samples. A difference in cutting forces of the shrimp between lysine and lysine/NaHCO3 treatment was found when the frequency of freeze-thawing was increased to three cycles; it was lower than that in the control at all cycles. Histological study showed that the treatment with lysine/NaHCO3 led to the swelling of muscle fibers and fewer fragments at five freeze-thaw cycles. The results showed that lysine/NaHCO3 could effectively retard the quality loss from repeated freeze-thawing during frozen storage. PRACTICAL APPLICATION: Repeated freezing and thawing usually occur during storage, transportation, retail display or in restaurants, and in consumers' kitchens. The temperature at the manufacturing site and during transportation in a tropical country like Thailand is relatively high, and frozen food producers come across quality deterioration resulting from multiple freeze-thaw cycles occurring during transportation and storage. Frozen shrimp producers require research to improve product quality by adding nonphosphate food additives or, if possible, by using natural food ingredients instead of polyphosphate or sodium bicarbonate.

Pasting properties of cassava starch modified by heat-moisture treatment under acidic and alkaline pH environments.

Effect of pH adjustment before heat-moisture treatment (HMT) on pasting properties of modified cassava starch was investigated. After soaking in acidic water, cassava starch contained smaller molecules, while starch soaked in alkaline water had a more negative charge. These starches with a moisture content of 25% were subsequently heat treated at 100 °C for 16 h. Pasting profile analyses revealed that starch modified by HMT without pH adjustment (HMT_water) had a much higher viscosity than those adjusted pH to 11 and 3 prior to HMT (HMT_pH11 and HMT_pH3). Granules of HMT_water were completely disrupted, whereas the gels of HMT_pH3 and HMT_pH11 still contained particulates that distributed in dispersed starch chains. The appearance of gels varied from sticky with a springy surface for HMT_water to white-turbid, non-sticky and spoonable (yoghurt-like) for HMT_pH3 and brown-turbid, non-sticky, stable and spoonable (pudding-like) for HMT_pH11. These appearances correlated to their gel morphologies and starch structures before HMT.

Concentration of plasticizers applied during heat-moisture treatment affects properties of the modified canna starch.

Effects of the concentration of plasticizers applied during heat-moisture treatment (HMT) on the properties of canna starch were investigated. The modified starches were prepared by soaking starch in 0 (water), 1, 3, 5, 10, 20 and 30% w/w glycerol or sorbitol solution for 24h and adjusting the moisture content to 25% before HMT (100°C, 1h). Changes in the pasting profiles of heat-moisture treated starches were more obvious when glycerol solutions were used instead of water. An increase in the concentration of glycerol solution from 1% to 5% resulted in a progressive decrease in paste viscosity; paste viscosity then increased as the glycerol concentration rose from 10 to 30%. A similar trend was observed when sorbitol was used as a plasticizer, but with a lesser effect. A scheme for arrangements of the molecular structure of starch during the process of HMT was suggested.

Expansion and functional properties of extruded snacks enriched with nutrition sources from food processing by-products.

Rich sources of protein and dietary fiber from food processing by-products, defatted soybean meal, germinated brown rice meal, and mango peel fiber, were added to corn grit at 20 % (w/w) to produce fortified extruded snacks. Increase of total dietary fiber from 4.82 % (wb) to 5.92-17.80 % (wb) and protein from 5.03 % (wb) to 5.46-13.34 % were observed. The product indicated high expansion and good acceptance tested by sensory panels. There were 22.33-33.53 and 5.30-11.53 fold increase in the phenolics and antioxidant activity in the enriched snack products. The effects of feed moisture content, screw speed, and barrel temperature on expansion and nutritional properties of the extruded products were investigated by using response surface methodology. Regression equations describing the effect of each variable on the product responses were obtained. The snacks extruded with feed moisture 13-15 % (wb) and extrusion temperature at 160-180 °C indicated the products with high preference in terms of expansion ratio between insoluble dietary fiber and soluble dietary fiber balance. The results showed that the by-products could be successfully used for nutritional supplemented expanded snacks.

Effects of crosslinking temperature and time on microstructure and stability of cassava starch microspheres.

Starch microspheres (SMs) were prepared by a water-in-water emulsion-crosslinking technique at 4 °C and 30 °C for 1, 6, 12 and 24h; the SMs obtained were analyzed for crosslinking density, morphology, crystalline structure, and stability against temperature, pH, and α-amylase hydrolysis. The crosslinking degree at 30 °C was considerably higher than that at 4 °C. SMs prepared at 4 °C for less than 12h incubation had larger size and more porous structure as compared with those prepared at 30 °C, but the morphology became comparable (spherical shape with smooth surface and dense structure) after 24h incubation. All SMs samples displayed amorphous structure. Stability tests revealed that the SMs were very stable under acidic and mild basic pH; however, stability against α-amylase hydrolysis varied depending on incubation temperature and time.

Pasting properties of heat-moisture treated canna starches using different plasticizers during treatment.

Different plasticizers (propanol, propylene glycol, glycerol, erythritol, xylitol and sorbitol) were used for plasticizing canna starch during heat-moisture treatment (HMT). Pasting properties of the modified starches were determined and compared with those of native starch and of HMT starch using water as a plasticizer. Canna starch was soaked in 5% (w/w) plasticizer solutions and adjusted to 25% moisture content before heating at 100 °C for 1h. The least change in paste viscosity was found when water was used as a plasticizer. Viscosity of the modified starches decreased as the molecular weight of plasticizers decreased. Plasticizer content in starch granules increased with decreasing molecular weight of the plasticizer, as well as with increased soaking time (from 10 min to 4 and 24h). However, pasting profiles of HMT starches prepared by soaking for 4h were comparable to those soaked for 24h, indicating that there was an effective limit of plasticizers. The plasticizer content in starch granules played a greater role in HMT than the number of hydroxyl groups.

Quality assessment of noodles made from blends of rice flour and canna starch.

Canna starch and its derivatives (retrograded, retrograded debranched, and cross-linked) were evaluated for their suitability to be used as prebiotic sources in a rice noodle product. Twenty percent of the rice flour was replaced with these tested starches, and the noodles obtained were analyzed for morphology, cooking qualities, textural properties, and capability of producing short-chain fatty acids (SCFAs). Cross-linked canna starch could increase tensile strength and elongation of rice noodles. Total dietary fiber (TDF) content of noodles made from rice flour was 3.0% and increased to 5.1% and 7.3% when rice flour was replaced with retrograded and retrograded debranched starches, respectively. Cooking qualities and textural properties of noodles containing 20% retrograded debranched starch were mostly comparable, while the capability of producing SCFAs and butyric acid was superior to the control rice noodles; the cooked noodle strips also showed fewer tendencies to stick together.

Nano-structure of heat-moisture treated waxy and normal starches.

Surface regions of untreated and heat-moisture treated (HMT) normal rice, waxy rice, normal corn, waxy corn, normal potato, and waxy potato starch granules were examined by atomic force microscopy (AFM). AFM images revealed surface roughness of untreated starch granules and protrusions with a diameter of approximately 15-90 nm. After treatment, the smooth surface region on starch granules was observed, especially in normal rice, waxy rice, and normal corn starches. A significant reduction in the size of protrusions on the surface of HMT potato starch granules was also detected. The newly formed structures may act as barriers and retard water penetration into starch granules. The blocklet model of starch granule architecture was also confirmed by the AFM images.

Rice starch vs. rice flour: differences in their properties when modified by heat-moisture treatment.

Starch and flour from the same rice grain source (with 20, 25 and 30% moisture content) were exposed to heat-moisture treatment (HMT) at 100 °C for 16 h in order to investigate whether there were differences in their susceptibility to modification by HMT and, if any, to determine the main causes of the differences. HMT had a far greater effect on paste viscosity of flour than of starch. A significant increase in paste viscosity after removal of proteins from HMT flour - as well as images of fast green-stained HMT flour gels - indicated that an important role was played by proteins in affecting properties of the modified samples. Greater effects of HMT on thermal parameters of gelatinization and gel hardness values of flours were observed - more so than those for starches. Following this observation, it was ascertained that components in rice flour other than rice starch granules also underwent alterations during HMT.

Anaerobic digestion of pineapple pulp and peel in a plug-flow reactor.

The objective of this research was to study the production of biogas by using pineapple pulp and peel, the by-products from fruit processing plants, in a plug-flow reactor (17.5 L total volume). The effects of feed concentration, total solids (TS) and hydraulic retention time (HRT) on degradation of the waste were investigated. The increase of pineapple pulp and peel of 2% (wt/vol) at HRT 7 d to 4% (wt/vol) at HRT 10 d showed increases in biogas production rate, biogas yield and methane yield - from 0.12 v/v-d, 0.26 m(3)/kg COD removed and 0.11 m(3)/kg COD removed, with COD removal at 64.1%, to 0.25 v/v-d, 0.43 m(3)/kg COD removed and 0.14 m(3)/kg COD removed, with COD removal at 60.41%. The methanogenic fermentation was more active in the middle and final parts of the reactor. The recirculation of fermentation effluent at 40% (vol/vol) of the working volume into the reactor could increase the biogas production rate and biogas yield up to 52% and 12%, respectively. The results showed technological potential for waste treatment of pineapple pulp and peel in a plug-flow reactor.