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1.
J Cheminform ; 16(1): 37, 2024 Mar 29.
Article in English | MEDLINE | ID: mdl-38553720

ABSTRACT

The challenge of devising pathways for organic synthesis remains a central issue in the field of medicinal chemistry. Over the span of six decades, computer-aided synthesis planning has given rise to a plethora of potent tools for formulating synthetic routes. Nevertheless, a significant expert task still looms: determining the appropriate solvent, catalyst, and reagents when provided with a set of reactants to achieve and optimize the desired product for a specific step in the synthesis process. Typically, chemists identify key functional groups and rings that exert crucial influences at the reaction center, classify reactions into categories, and may assign them names. This research introduces Rxn-INSIGHT, an open-source algorithm based on the bond-electron matrix approach, with the purpose of automating this endeavor. Rxn-INSIGHT not only streamlines the process but also facilitates extensive querying of reaction databases, effectively replicating the thought processes of an organic chemist. The core functions of the algorithm encompass the classification and naming of reactions, extraction of functional groups, rings, and scaffolds from the involved chemical entities. The provision of reaction condition recommendations based on the similarity and prevalence of reactions eventually arises as a side application. The performance of our rule-based model has been rigorously assessed against a carefully curated benchmark dataset, exhibiting an accuracy rate exceeding 90% in reaction classification and surpassing 95% in reaction naming. Notably, it has been discerned that a pivotal factor in selecting analogous reactions lies in the analysis of ring structures participating in the reactions. An examination of ring structures within the USPTO chemical reaction database reveals that with just 35 unique rings, a remarkable 75% of all rings found in nearly 1 million products can be encompassed. Furthermore, Rxn-INSIGHT is proficient in suggesting appropriate choices for solvents, catalysts, and reagents in entirely novel reactions, all within the span of a second, utilizing nothing more than an everyday laptop.

2.
Chemosphere ; 350: 141069, 2024 Feb.
Article in English | MEDLINE | ID: mdl-38160949

ABSTRACT

Deodorization and, in a broader sense, the removal of volatile organic compounds (VOCs) from plastic waste have become increasingly important in the field of plastic recycling, and various new decontamination techniques have been developed. Both in research and industrial practice, the selection of VOCs has been random or unsubstantiated, making it difficult to compare studies and assess decontamination processes objectively. Thus, this study proposes the use of Statistical Molecular Design (SMD) and Quantitative Structure - Activity Relationship (QSAR) as chemometric tools for the selection of representative VOCs, based on physicochemical properties. Various algorithms are used for SMD; hence, several frequently used D-Optimal Onion Design (DOOD) and Space-Filling (SF) algorithms were assessed. Hereby, it was validated that DOOD, by dividing the layers based on the equal-distance approach without so-called 'Adjacent Layer Bias', results in the most representative selection of VOCs. QSAR models that describe VOC removal by water-based washing of plastic waste as a function of molecular weight, polarizability, dipole moment and Hansen Solubility Parameters Distance were successfully established. An adjusted-R2 value of 0.77 ± 0.09 and a mean absolute error of 24.5 ± 4 % was obtained. Consequently, by measuring a representative selection of VOCs compiled using SMD, the removal of other unanalyzed VOCs was predicted on the basis of the QSAR. Another advantage of the proposed chemometric selection procedure is its flexibility. SMD allows to extend or modify the considered dataset according to the available analytical techniques, and to adjust the considered physicochemical properties according to the intended process.


Subject(s)
Volatile Organic Compounds , Quantitative Structure-Activity Relationship , Chemometrics
3.
Anal Chim Acta ; 1278: 341738, 2023 Oct 16.
Article in English | MEDLINE | ID: mdl-37709433

ABSTRACT

BACKGROUND: Growing research on lignin depolymerization to functionalized bio-aromatics has necessitated dedicated analysis techniques. However, immense variability in molecular weight and functional groups of the depolymerization products impedes fast analysis of a large number of samples while remaining in-depth enough for catalyst screening or reaction condition optimization. While GPC-HPLC-UV/VIS has been a promising technique, up until now, the information it provides is largely qualitative. By enabling quantification of key monomeric products and through further reduction of overall analysis time, this study aims to increase the potential of GPC-HPLC-UV/VIS for fast and in-depth characterization of lignin depolymerization product pools. RESULTS: Analysis of selected samples, isolated from GPC-HPLC-UV/VIS analyses of lignin depolymerization product pools, with gas chromatography (GC) equipped with an Orbitrap high-resolution accurate mass spectrometer (Orbitrap-HR/AM-MS) is successful in identifying the main low monomeric products. Moreover, these identifications are further substantiated through GPC-HPLC-UV/VIS analysis of standards. Furthermore, straight forward quantification of these products directly within GPC-HPLC-UV/VIS is successfully developed with limits of detection ≤0.05 mmol/L, which is at least on par with more complex analysis techniques. Additionally, several different reversed phase columns are assessed to reduce 2nd dimension (2D) time and, hence, overall analysis time while maintaining the possibility for quantification. A reduction in overall analysis time of about 30% as compared to the state-of-the-art is achieved by using a YMC Triart BIO C4 column as 2D. SIGNIFICANCE: Through the enhancements introduced in this study, GPC-HPLC-UV/VIS emerges as a unique technique for the analysis of lignin depolymerization product pools, which is capable of fast yet sufficiently in-depth analysis of a large volume of samples. This capability is indispensable for catalyst screening and fine-tuning reaction conditions.

4.
Environ Sci Technol ; 57(40): 14961-14972, 2023 10 10.
Article in English | MEDLINE | ID: mdl-37755875

ABSTRACT

Conversion of steel industry off-gases to value-added chemicals enabled by renewable electricity can significantly reduce the environmental burden of the steelmaking process. Herein, we demonstrate that CO2 reduction by H2, both contained in steel mill off-gases, to form syngas via the reverse water-gas-shift reaction is effectively performed by nanosecond pulsed discharges at atmospheric pressure. The experimental results suggest the following: (i) An optimum interelectrode distance exists, maximizing CO2 conversion. (ii) CO2 conversion at constant SEI follows a nonmonotonic trend with H2 excess. CO2 conversion increases with H2 excess up to H2:CO2 = 3:1 upon shifting the chemical equilibrium. At larger H2:CO2, both gas cooling, promoted by the high H2 content, and hindered CO2 collisions in a highly diluted stream hamper CO2 conversion. (iii) SEI enhances CO2 conversion, but the effect decreases with increasing SEI due to equilibrium limitations. A stoichiometric H2:CO2 feed ratio in the plasma reactor is recommended for higher energy efficiency. Intensifying MeOH productivity via SEI elevation is not advised as a 2-fold SEI increase results only in 17% higher MeOH throughput.


Subject(s)
Gases , Methanol , Carbon Dioxide/chemistry , Water
5.
Science ; 381(6658): 607-608, 2023 Aug 11.
Article in English | MEDLINE | ID: mdl-37561874

ABSTRACT

Production of detergents and aldehydes could help tackle plastic pollution.

6.
Waste Manag ; 165: 108-118, 2023 Jun 15.
Article in English | MEDLINE | ID: mdl-37119685

ABSTRACT

Due to the complexity and diversity of polyolefinic plastic waste streams and the inherent non-selective nature of the pyrolysis chemistry, the chemical decomposition of plastic waste is still not fully understood. Accurate data of feedstock and products that also consider impurities is, in this context, quite scarce. Therefore this work focuses on the thermochemical recycling via pyrolysis of different virgin and contaminated waste-derived polyolefin feedstocks (i.e., low-density polyethylene (LDPE), polypropylene (PP) as main components), along with an investigation of the decomposition mechanisms based on the detailed composition of the pyrolysis oils. Crucial in this work is the detailed chemical analysis of the resulting pyrolysis oils by comprehensive two-dimensional gas chromatography (GC × GC) and ICP-OES, among others. Different feedstocks were pyrolyzed at a temperature range of 430-490 °C and at pressures between 0.1 and 2 bar in a continuous pilot-scale pyrolysis unit. At the lowest pressure, the pyrolysis oil yield of the studied polyolefins reached up to 95 wt%. The pyrolysis oil consists of primarily α-olefins (37-42 %) and n-paraffins (32-35 %) for LDPE pyrolysis, while isoolefins (mostly C9 and C15) and diolefins accounted for 84-91 % of the PP-based pyrolysis oils. The post-consumer waste feedstocks led to significantly less pyrolysis oil yields and more char formation compared to their virgin equivalents. It was found that plastic aging, polyvinyl chloride (PVC) (3 wt%), and metal contamination were the main causes of char formation during the pyrolysis of polyolefin waste (4.9 wt%).


Subject(s)
Polyethylene , Pyrolysis , Polyethylene/chemistry , Temperature , Plastics/chemistry , Polypropylenes/chemistry , Oils
7.
J Hazard Mater ; 452: 131239, 2023 Jun 15.
Article in English | MEDLINE | ID: mdl-36963193

ABSTRACT

Plastic packaging is usually heavily printed with inks to provide functional benefits. However, the presence of inks strongly impedes the closed-loop recycling of plastic films. Various media have already been studied for the deinking of plastic films, but there is little scientific insight into the effectiveness of different deinking techniques. Therefore, this study aims to obtain a systematic understanding by measuring the liquefaction and maximum solubility of 14 chemically different polymer resins in seven different media typically used in plastic deinking, such as acetone, ethyl acetate, sodium hydroxide solution, cetyltrimethylammonium bromide solution, formic acid, sulfuric acid, and N,N-dimethylcyclohexylamine. Our findings show that acid-based media are able to remove a broader range of polymer resins. Organic solvents are particularly effective against acrylics and related polymer resins. The deinking efficiency tests on pure resins are also confirmed by deinking four printed plastic films containing different classes of polymer resins. A basic cost and environmental impact analysis is given to evaluate scale-up potential of the deinking medium.

8.
Anal Chem ; 94(48): 16728-16737, 2022 12 06.
Article in English | MEDLINE | ID: mdl-36440685

ABSTRACT

In comprehensive two-dimensional liquid chromatography (LC × LC), solvents of high eluotropic strength are frequently used in the first dimension (1D), which lead to peak broadening in the second dimension (2D). In the majority of the current LC × LC column combinations, analytes are less than optimally refocused upon transfer to the second column, which negatively affects sensitivity. Furthermore, the typical combination of 1 or 2.1 mm columns in the 1D paired with a 3 mm (or broader) column in the 2D leads to at least a 9- or 4-fold dilution and a corresponding loss of sensitivity when using concentration-sensitive detectors. This occurs due to the enhanced radial dilution of the analytes in a broader column, while the sensitivity problem is further exacerbated in LC × LC due to the high flow operated 2D. In this paper, we introduce a solution to neutralize and inverse this dilution problem through a reconcentrating solution using temperature-responsive liquid chromatography (TRLC) in the 1D, which is a purely aqueous separation mode. Full solute refocusing at the 2D column head is thereby obtained when TRLC is combined with reversed-phase liquid chromatography (RPLC). This is shown for the combination of a 2.1 mm I.D. TRLC column with decreasing RPLC column diameters (3-2.1-1 mm) operated at the same linear velocities, hence a resulting decrease in dilution, respectively. Ultraviolet (UV) and electrospray ionization time-of-flight mass spectrometry (ESI-TOF-MS) detection were used to determine the experimental detection limits. Sensitivity improvements with UV detection were somewhat lower than expected, but represent ∼1.5- and 3-fold sensitivity enhancement when using a 1 mm I.D. column compared to 2.1 or 3 mm I.D. columns in the 2D, respectively. This is attributed to extra-column dispersion and the poorer performance of 1 mm I.D. columns. A major benefit of the use of 1 mm I.D. columns in the 2D is that it allows split-free coupling of 2D effluent with ESI-MS (at 450 µL/min), making the coupling robust and simple. When using ESI-MS even better, albeit more variable, sensitivity enhancements were obtained on the narrower columns. The benefits of the methodology are demonstrated for paraben test solutes and for phenolic compounds in a blueberry extract by TRLC × RPLC-UV-ESI-TOF-MS.


Subject(s)
Chromatography, Reverse-Phase , Spectrometry, Mass, Electrospray Ionization , Temperature , Chromatography, Liquid/methods , Chromatography, Reverse-Phase/methods , Spectrometry, Mass, Electrospray Ionization/methods , Solvents/chemistry
9.
Waste Manag ; 153: 41-51, 2022 Nov.
Article in English | MEDLINE | ID: mdl-36049271

ABSTRACT

Packaging represents the largest fraction of plastic waste in Europe. Currently, mechanical recycling schemes are mainly focused on the recovery of rigid packaging (like bottles), while for flexible packaging, also called films, recycling rates remain very low. Existing mechanical recycling technologies for these films are quite basic, especially in the case of complicated post-consumer flexible plastics (PCFP) waste, leading to regranulate qualities that are often subpar for renewed use in demanding film applications. In this study, the technical and economic value of an improved mechanical recycling process (additional sorting, hot washing, and improved extrusion) of PCFPs is investigated. The quality of the four types of resulting regranulates is evaluated for film and injection molding applications. The obtained Polyethylene-rich regranulates in blown films offer more flexibility (45-60%), higher ductility (27-55%), and enhanced tensile strength (5-51%), compared to the conventional mechanical recycling process. Likewise, for injection molded samples, they exhibit more flexibility (19-49%), enhanced ductility (7 to 20 times), and higher impact strength (1.8 to 3.8 times). An economic assessment is made between the obtained increased market value and the capital investment required. It is shown that the economic value can be increased by 5-38% through this improved recycling process. Overall, the study shows that it is possible to increase the mechanical recycling quality of PCFP in an economically viable way, thus opening the way for new application routes and overall increased recycling rates.


Subject(s)
Plastics , Recycling , Cost-Benefit Analysis , Polyethylene , Product Packaging , Recycling/methods
10.
ACS Eng Au ; 2(4): 320-332, 2022 Aug 17.
Article in English | MEDLINE | ID: mdl-35996395

ABSTRACT

Cellulose pyrolysis is reportedly influenced by factors such as sample size, crystallinity, or different morphologies. However, there seems to be a lack of understanding of the mechanistic details that explain the observed differences in the pyrolysis yields. This study aims to investigate the influence of particle size and crystallinity of cellulose by performing pyrolysis reactions at temperatures of 673-873 K using a micropyrolyzer apparatus coupled to a GC × GC-FID/TOF-MS and a customized GC-TCD. Over 60 product species have been identified and quantified for the first time, including water. Crystalline cellulose with an average particle size of 30-50 × 10-6 m produced 50-60 wt % levoglucosan. Predominantly amorphous cellulose with an average particle size of 10-20 × 10-6 m resulted in remarkably low yields (10-15 wt %) of levoglucosan complemented by higher yields of water and glycolaldehyde. A detailed kinetic model for cellulose pyrolysis was used to obtain mechanistic insights into the different pyrolysis product compositions. The kinetics of the mid-chain dehydration and fragmentation reactions strongly influence the total yields of low-molecular weight products (LMWPs) and are affected by cellulose chain arrangement. Levoglucosan yields are very sensitive to the activation of parallel cellulose decomposition reactions. This can be attributed to the mid-chain reactions forming smaller chains with the levoglucosan ends, which remain in the solid phase and react further to form LMWPs. Direct quantification of water helped to improve the description of the dehydration, giving further indications of the dominant role of mid-chain reaction pathways in amorphous cellulose pyrolysis.

11.
Faraday Discuss ; 238(0): 491-511, 2022 10 21.
Article in English | MEDLINE | ID: mdl-35781310

ABSTRACT

Renewable cracking feedstocks from plastic waste and the need for novel reactor designs related to electrification of steam crackers drives the development of accurate and fundamental kinetic models for this process, despite its large scale implementation for more than half a century. Pressure dependent kinetics have mostly been omitted in fundamental steam cracking models, while they are crucial in combustion models. Therefore, we have assessed the importance of pressure dependent kinetics for steam cracking via in-depth modelling and experimental studies. In particular we have studied the influence of considering fall-off on the product yields for ethane and propane steam cracking. A high-pressure limit fundamental kinetic model is generated, based on quantum chemical data and group additive values, and supplemented with literature values for pressure dependent kinetic parameters for ß-scission reactions and homolytic bond scissions of C2 and C3 species. Model simulations with high-pressure limit rate coefficients and pressure dependent kinetics are compared to new experimental measurements. Steam cracking experiments for pure ethane and propane feeds are performed on a tubular bench-scale reactor at 0.17 MPa and temperatures ranging from 1058 to 1178 K. All important product species are identified using a comprehensive GC × GC-FID/q-MS. For homolytic bond scissions, the inclusion of pressure dependent kinetics has a significant effect on the conversion profile for ethane steam cracking. On the other hand, pressure dependence of C2 ß-scissions significantly influences conversion and product species profiles for both ethane and propane steam cracking. The C3 ß-scissions pressure dependence has a negligible effect in ethane steam cracking, while for propane steam cracking the effect is non-negligible on the product species profiles.


Subject(s)
Propane , Steam , Kinetics , Ethane , Plastics
12.
Materials (Basel) ; 15(12)2022 Jun 14.
Article in English | MEDLINE | ID: mdl-35744275

ABSTRACT

Among the different thermo-chemical recycling routes for plastic waste valorization, gasification is one of the most promising, converting plastic waste into syngas (H2+CO) and energy in the presence of an oxygen-rich gas. Plastic waste gasification is associated with many different complexities due to the multi-scale nature of the process, the feedstock complexity (mixed polyolefins with different contaminations), intricate reaction mechanisms, plastic properties (melting behavior and molecular weight distribution), and complex transport phenomena in a multi-phase flow system. Hence, creating a reliable model calls for an extensive understanding of the phenomena at all scales, and more advanced modeling approaches than those applied today are required. Indeed, modeling of plastic waste gasification (PWG) is still in its infancy today. Our review paper shows that the thermophysical properties are rarely properly defined. Challenges in this regard together with possible methodologies to decently define these properties have been elaborated. The complexities regarding the kinetic modeling of gasification are numerous, compared to, e.g., plastic waste pyrolysis, or coal and biomass gasification, which are elaborated in this work along with the possible solutions to overcome them. Moreover, transport limitations and phase transformations, which affect the apparent kinetics of the process, are not usually considered, while it is demonstrated in this review that they are crucial in the robust prediction of the outcome. Hence, possible approaches in implementing available models to consider these limitations are suggested. Finally, the reactor-scale phenomena of PWG, which are more intricate than the similar processes-due to the presence of molten plastic-are usually simplified to the gas-solid systems, which can result in unreliable modeling frameworks. In this regard, an opportunity lies in the increased computational power that helps improve the model's precision and allows us to include those complexities within the multi-scale PWG modeling. Using the more accurate modeling methodologies in combination with multi-scale modeling approaches will, in a decade, allow us to perform a rigorous optimization of the PWG process, improve existing and develop new gasifiers, and avoid fouling issues caused by tar.

13.
Sci Total Environ ; 838(Pt 2): 156092, 2022 Sep 10.
Article in English | MEDLINE | ID: mdl-35605869

ABSTRACT

Plastic waste is steadily polluting oceans and environments. Even if collected, most waste is still predominantly incinerated for energy recovery at the cost of CO2. Chemical recycling can contribute to the transition towards a circular economy with pyrolysis combined with steam cracking being the favored recycling option for the time being. However, today, the high variety and contamination of real waste remains the biggest challenge. This is especially relevant for waste fractions which are difficult or even impossible to recycle mechanically such as highly mixed municipal plastic waste or marine litter. In this work, we studied the detailed composition and the steam cracking performance of distilled pyrolysis oil fractions in the naphtha-range of two highly relevant waste fractions: mixed municipal plastic waste (MPW) considered unsuitable for mechanical recycling and marine litter (ML) collected from the sea bottom. Advanced analytical techniques including comprehensive two-dimensional gas chromatography (GC × GC) coupled with various detectors and inductively coupled plasma - mass spectrometry (ICP-MS) were applied to characterize the feedstocks and to understand how their properties affect the steam cracking performance. Both waste-derived naphtha fractions were rich in olefins and aromatics (~70% in MPW naphtha and ~51% in ML naphtha) next to traces of nitrogen, oxygen, chlorine and metals. ICP-MS analyses showed that sodium, potassium, silicon and iron were the most crucial metals that should be removed in further upgrading steps. Steam cracking of the waste-derived naphtha fractions resulted in lower light olefin yields compared to fossil naphtha used as benchmark, due to secondary reactions of aromatics and olefins. Coke formation of ML naphtha was slightly increased compared to fossil naphtha (+ ~50%), while that of MPW naphtha was more than ~180% higher. It was concluded that mild upgrading of the waste-derived naphtha fractions or dilution with fossil feedstocks is sufficient to provide feedstocks suitable for industrial steam cracking.


Subject(s)
Plastics , Pyrolysis , Alkenes , Plant Oils , Plastics/chemistry , Recycling , Steam
14.
Waste Manag ; 141: 104-114, 2022 Mar 15.
Article in English | MEDLINE | ID: mdl-35101750

ABSTRACT

Chemical recycling of plastic waste to base chemicals via pyrolysis and subsequent steam cracking of pyrolysis oils shows great potential to overcome the limitations in present means of plastic waste recycling. In this scenario, the largest concern is the feasibility. Are plastic waste pyrolysis products acceptable steam cracking feedstocks in terms of composition, product yields and coke formation? In this work, steam cracking of two post-consumer plastic waste pyrolysis oils blended with fossil naphtha was performed in a continuous bench-scale unit without prior treatment. Product yields and radiant coil coke formation were benchmarked to fossil naphtha as an industrial feedstock. Additionally, the plastic waste pyrolysis oils were thoroughly characterized. Analyses included two dimensional gas chromatography coupled to a flame ionization detector for the detailed hydrocarbon composition as well as specific analyses for heteroatoms, halogens and metals. It was found that both pyrolysis oils are rich in olefins (∼48 wt%) and that the main impurities are nitrogen, oxygen, chlorine, bromine, aluminum, calcium and sodium. Steam cracking of the plastic waste derived feedstocks led to ethylene yields of ∼23 wt% at a coil outlet temperature of 820 °C and ∼28 wt% at 850 °C, exceeding the ethylene yield of pure naphtha at both conditions (∼22 wt% and ∼27 wt%, respectively). High amounts of heavy products were formed when steam cracking both pyrolysis oils, respectively. Furthermore, a substantial coking tendency was observed for the more contaminated pyrolysis oil, indicating that next to unsaturated hydrocarbons, contaminants are a strong driver for coke formation.

15.
Waste Manag ; 138: 83-115, 2022 Feb 01.
Article in English | MEDLINE | ID: mdl-34871884

ABSTRACT

Thermochemical recycling of plastic waste to base chemicals via pyrolysis followed by a minimal amount of upgrading and steam cracking is expected to be the dominant chemical recycling technology in the coming decade. However, there are substantial safety and operational risks when using plastic waste pyrolysis oils instead of conventional fossil-based feedstocks. This is due to the fact that plastic waste pyrolysis oils contain a vast amount of contaminants which are the main drivers for corrosion, fouling and downstream catalyst poisoning in industrial steam cracking plants. Contaminants are therefore crucial to evaluate the steam cracking feasibility of these alternative feedstocks. Indeed, current plastic waste pyrolysis oils exceed typical feedstock specifications for numerous known contaminants, e.g. nitrogen (∼1650 vs. 100 ppm max.), oxygen (∼1250 vs. 100 ppm max.), chlorine (∼1460vs. 3 ppm max.), iron (∼33 vs. 0.001 ppm max.), sodium (∼0.8 vs. 0.125 ppm max.)and calcium (∼17vs. 0.5 ppm max.). Pyrolysis oils produced from post-consumer plastic waste can only meet the current specifications set for industrial steam cracker feedstocks if they are upgraded, with hydrogen based technologies being the most effective, in combination with an effective pre-treatment of the plastic waste such as dehalogenation. Moreover, steam crackers are reliant on a stable and predictable feedstock quality and quantity representing a challenge with plastic waste being largely influenced by consumer behavior, seasonal changes and local sorting efficiencies. Nevertheless, with standardization of sorting plants this is expected to become less problematic in the coming decade.


Subject(s)
Plastics , Pyrolysis , Plant Oils , Recycling , Steam
16.
Sci Total Environ ; 812: 152467, 2022 Mar 15.
Article in English | MEDLINE | ID: mdl-34952061

ABSTRACT

An important impediment to the acceptance of recyclates into a broader market is their unwanted odor after reprocessing. Different types of washing procedures are already in place, but fundamental insights into the deodorization efficiencies of different washing media are still relatively scarce. Therefore, in this study, the deodorization efficiencies of different types of plastics after washing with different media were determined via gas chromatography and mass spectrometry analysis. A total of 169 compounds subdivided into various chemical classes, such as alkanes, terpenes, and oxygenated compounds, were detected across all packaging types. Around 60 compounds were detected on plastic bottles, and around 40 were detected on trays and films. Owing to the differences in physicochemical properties of odor compounds, different deodorization efficiencies were obtained with different washing media. Water and caustic soda were significantly more efficient for poly(ethylene terephthalate) bottles with deodorization efficiencies up to 80%, whereas for polyethylene (PE) and polypropylene bottles, the washing media were relatively inefficient (around 30-40%). Adding a detergent or an organic solvent could increase deodorization efficiencies by up to 70-90% for these packaging types. A similar trend was observed for PE films having deodorization efficiencies in the range of 40-50% when washing with water or caustic soda and around 70-80% when a detergent was added. Polystyrene trays were most effectively deodorized with a detergent, achieving efficiencies up to 67%. Hence, this study shows that optimal washing processes should be tailored to specific packaging types to further improve deodorization and to eventually be able to meet ambitious European recycling targets.


Subject(s)
Plastics , Recycling , Gas Chromatography-Mass Spectrometry , Polyethylene , Polyethylene Terephthalates
17.
Waste Manag ; 139: 85-95, 2022 Feb 15.
Article in English | MEDLINE | ID: mdl-34953380

ABSTRACT

Chemical recycling of polystyrene (PS) via pyrolysis is of great industrial, and academic interest, with styrene being the primary product of interest. To identify the optimal process conditions, the pyrolysis of end-of-life PS was studied in a pilot-scale unit consisting of an extruder, and a continuous stirred tank reactor (CSTR). The PS was pyrolyzed with continuous feeding at a pressure range from 0.02 to 1.0bara, and a temperature range from 450 to 600 °C, giving primarily styrene, other mono-aromatics, and oligomers. The comprehensive two-dimensional gas chromatography (GC × GC) coupled with flame ionization detector (FID), and time-of-flight mass spectrometer (ToF-MS) as well as GC with thermal conductivity detector (TCD) were used to characterize the liquid, and gaseous products exhaustively. The styrene yield increased from 36 wt% at 1.0bara, and 450 °C to 56 wt% at 0.02bara, and 550 °C. Working under a vacuum enhanced the styrene recovery at all corresponding temperature levels. The yield of benzene, toluene, ethylbenzene, and xylene (BTEX) increased from 4 wt% at 450 °C, and 0.02 bara to 17 wt% at 450 °C, and 1.0 bara. The experimental results have been used in a mathematical model that can explain the combined effect of temperature, and pressure on the yield of the primary products. The present work illustrates the potential of a continuous pyrolysis process for end-of-life PS, and paves the way for this technology to be rapidly transferred from mere laboratory use to industrial processes in the circular (petro-) chemical industry.


Subject(s)
Polystyrenes , Pyrolysis , Recycling , Toluene , Xylenes
18.
Chem Commun (Camb) ; 57(84): 10967-10982, 2021 Oct 21.
Article in English | MEDLINE | ID: mdl-34596636

ABSTRACT

Closing the carbon cycle and enabling a carbon circular economy in energy intensive industries (iron and steel, cement, refineries, petrochemistry and fertilizers) are topics of increasing interest to meet the demanding target of defossilizing the production. The focus of this perspective contribution is on CO2 reuse technologies in this context. While this is a topic with abundant literature, the analysis of applying CO2 reuse technologies evidences the need to go beyond those receiving most of the attention today, such as conversion of CO2 to methanol. Depending on the specific context, different scenarios are expected. Some examples illustrating the search for novel solutions are provided, such as those starting from the efficient conversion of CO2 to CO. Once CO is produced from CO2 many bio-chemical and catalytic conversion routes open up next to direct uses of CO in the steel and chemical sector.

19.
Materials (Basel) ; 14(17)2021 Sep 04.
Article in English | MEDLINE | ID: mdl-34501165

ABSTRACT

In conventional steam cracking feedstocks, contaminants such as sulfur, phosphine, and heavy metal components, present in trace levels, are believed to affect coke formation on high temperature alloys. To gain an understanding of the role of phosphine coking rates on 25/35, CrNi and Al-containing reactor materials were determined in a plug flow reactor during cracking of a propane feedstock doped with ppb levels of PH3 in the presence of DMDS. The presence of phosphine decreased the asymptotic coking rates by more than 20%, while it had a smaller influence on the catalytic coking rate. The coking rate was more severely reduced for the 25/35 CrNi alloy in comparison to the Al-containing alloy. The ppm levels of phosphine did not affect the olefin yields nor the production of undesired carbon monoxide. The morphology of the coked alloys were studied using an off-line Scanning Electron Microscope with Energy Dispersive X-ray detector (SEM with EDX) images of coked coupons. Two types of coke morphology are observed, i.e., filamentous coke with DMDS as an additive and globular coke in the presence of phosphine. The effect of phosphine on the material has a positive impact on the oxide scale homogeneity of 25/35 CrNi alloy, whereas the Al-containing alloy remained unchanged.

20.
ChemistryOpen ; 10(8): 740-747, 2021 08.
Article in English | MEDLINE | ID: mdl-34351071

ABSTRACT

Lignin valorization and particularly its depolymerization into bio-aromatics, has emerged as an important research topic within green chemistry. However, screening of catalysts and reaction conditions within this field is strongly constrained by the lack of analytical techniques that allow for fast and detailed mapping of the product pools. This analytical gap results from the inherent product pool complexity and the focus of the state-of-the-art on monomers and dimers, overlooking the larger oligomers. In this work, this gap is bridged through the development of a quasi-orthogonal GPC-HPLC-UV/VIS method that is able to separate the bio-aromatics according to molecular weight (hydrodynamic volume) and polarity. The method is evaluated using model compounds and real lignin depolymerization samples. The resulting color plots provide a powerful graphical tool to rapidly assess differences in reaction selectivity towards monomers and dimers as well as to identify differences in the oligomers.

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