Influence of the Ti-TiN-(Y,Ti,Al)N Nanolayer Coating Deposition Process Parameters on Cutting Tool Oxidative Wear during Steel Turning.

Ti-TiN-(Y,Ti,Al)N coatings with a three-layer architecture (adhesive Ti layer, transition TiN layer, and wear-resistant (Y,Ti,Al)N layer) were studied. When depositing coatings, three arc current values of the yttrium cathode were used: 65, 85, and 105 A. The yttrium contents in the coatings were 30, 47, and 63 at. %, respectively. When turning 1045 steel, a coating with 30 at. % yttrium showed better wear resistance compared to a commercial (Ti,Cr,Al)N coating. The coating with 63 at. % yttrium did not show an increase in wear resistance compared to the uncoated sample. Nanolayers with a high yttrium content are oxidized more actively compared to nanolayers with a high titanium content. Phase analysis shows partial retention of the initial phases (Y,Ti,Al)N and (Ti,Y,Al)N during the formation of the Y2O3 oxide phase in the outer layers of the coating and the presence of only the initial phases in the deep layers. Coating nanolayers with high contents of aluminum and yttrium lose their original structure to a greater extent during oxidation compared to layers without aluminum.

Development of a Model of Crack Propagation in Multilayer Hard Coatings under Conditions of Stochastic Force Impact.

The article deals with the problems of cracking in the structure of multilayered coatings under the conditions of stochastic loading process. A mathematical model has been proposed in order to predict the crack propagation velocity in the coating while taking the influence of interlayer interfaces into account. A technique for calculating the probability density distribution of the coating fracture (failure rate) has been developed. The probability of a change in the crack growth direction is compared with the experimental data that were obtained as a result of the studies focused on the pattern of cracking in the Zr,Nb-(Zr,Nb)N-(Zr,Nb,Al)N and Ti-TiN-(Ti,Cr,Al)N coatings under the conditions of the real stochastic loading of cutting tools during the turning. The influence of the crystalline structure of the coating on the cracking pattern has been studied. The investigation has found the significant effect of the crystalline structure of the coating layers on the cracking pattern.