ABSTRACT
The disposal of high-level radioactive waste (HLW) in deep stable geological formations is accepted at an international level to be the most promising option for its long-term management. The supercontainer concept is currently being considered as the Belgian reference design, wherein the waste will be stored in geological stable clay formations. The outer barrier of the supercontainer is the envelope, which should be made of a corrosion-resistant material as it will be in contact with the aggressive species leaching from the host rock (i.e., chloride) and diffusing through the cementitious barriers of the disposal system. Polarization measurements are carried out to study the pitting susceptibility and the uniform corrosion of possible candidate materials in chloride-rich concrete pore solutions, aerated by high-purity oxygen. The tests are carried out at a deep soil-representative temperature of 60 °C. All materials showed high pitting resistance in aerated concrete pore solutions and can withstand chloride concentrations up to 1 M. Regular 316L and LDX2304 stainless steel also showed good corrosion resistance and can serve as a more economical alternative. The pH of the used pore solutions did affect the measured corrosion rate irrespective of the alloying elements inside the steel grades.
ABSTRACT
Some unit operations in wastewater treatment plants (WWTPs), such as settling tanks and pipes for aeration or sludge transfer, are composed of austenitic stainless steel (EN 1.4307 or EN 1.4404) instead of galvanised or painted carbon steel to reduce the maintenance costs. The sensitivity to pitting and crevice corrosion of austenitic grades in certain WWTP environments has also led to the use of duplex grades. The purpose of this study is to evaluate the maintenance of piping systems (WWTPs) and its effect on their life cycle environmental impacts and costs (LCC) for both austenitic and duplex stainless steel grades. The final objective is to aid grade selection for piping in a WWTP environment. The considered functional unit (FU) is a complete piping system. Conventional austenitic stainless steel grades (e.g., EN 1.4404) are studied alongside duplex ones (e.g., EN 1.4362 and EN 1.4462). The calculated environmental impacts are the Global Warming Potential (GWP) and Primary Energy Demand (PED). The production, manufacturing, transport, use including maintenance activities, and end-of-life (burdens and credits) phases are included in the life cycle assessment (LCA). The maintenance activities consist of the required replacements of stainless steel piping during the lifespan of the WWTP. Thus, the service lives of the pipes included in the considered WWTP environment are determined based on long-term corrosion prediction models (power law), which predict the evolution of pit or crevice depth as a function of time. The model parameters are estimated based on own experimental results, supplemented by the existing literature. The corrosion rates determine the number and frequency of replacements, i.e., define the different scenarios of maintenance. The LCA, LCC and corrosion prediction models are then combined into a user-friendly tool, which can be used in industry for an appropriate grade selection for pipes in a WWTP environment. The tool includes several degrees of freedom such as piping distribution, water pressure, chloride content, replacement criteria, etc. The results show that using duplex stainless steel grade EN 1.4462 leads to lower GWP and PED at the end of the WWTP's service life of 40 years. This is mainly due to multiple replacements of the system's parts in wastewater with high levels of chloride (>3000 ppm) if more conventional austenitic stainless steel alloys such as EN 1.4404 are used. Leaner duplex stainless steel grades were also included in this LCC assessment. The duplex grade EN 1.4062 showed the lowest total LCC, thanks to its leaner chemical composition (i.e., lower nickel content) combined with good localized corrosion resistance.
