Structural Parameters and Behavior in Simulated Body Fluid of High Entropy Alloy Thin Films.

The structure, composition and corrosion properties of thin films synthesized using the Pulsed Laser Deposition (PLD) technique starting from a three high entropy alloy (HEA) AlCoCrFeNix produced by vacuum arc remelting (VAR) method were investigated. The depositions were performed at room temperature on Si and mirror-like polished Ti substrates either under residual vacuum (low 10-7 mbar, films denoted HEA2, HEA6, and HEA10, which were grown from targets with Ni concentration molar ratio, x, equal to 0.4, 1.2, and 2.0, respectively) or under N2 (10-4 mbar, films denoted HEN2, HEN6, and HEN10 for the same Ni concentration molar ratios). The deposited films' structures, investigated using Grazing Incidence X-ray Diffraction, showed the presence of face-centered cubic and body-centered cubic phases, while their surface morphology, investigated using scanning electron microscopy, exhibited a smooth surface with micrometer size droplets. The mass density and thickness were obtained from simulations of acquired X-ray reflectivity curves. The films' elemental composition, estimated using the energy dispersion X-ray spectroscopy, was quite close to that of the targets used. X-ray Photoelectron Spectroscopy investigation showed that films deposited under a N2 atmosphere contained several percentages of N atoms in metallic nitride compounds. The electrochemical behavior of films under simulated body fluid (SBF) conditions was investigated by Open Circuit Potential (OCP) and Electrochemical Impedance Spectroscopy measurements. The measured OCP values increased over time, implying that a passive layer was formed on the surface of the films. It was observed that all films started to passivate in SBF solution, with the HEN6 film exhibiting the highest increase. The highest repassivation potential was exhibited by the same film, implying that it had the highest stability range of all analyzed films. Impedance measurements indicated high corrosion resistance values for HEA2, HEA6, and HEN6 samples. Much lower resistances were found for HEN10 and HEN2. Overall, HEN6 films exhibited the best corrosion behavior among the investigated films. It was noticed that for 24 h of immersion in SBF solution, this film was also a physical barrier to the corrosion process, not only a chemical one.

Mechanical and Corrosion Behavior of Zr-Doped High-Entropy Alloy from CoCrFeMoNi System.

The aim of the paper is to study the Zr addition effect on the mechanical properties and corrosion behavior of a high-entropy alloy from the CoCrFeMoNi system. This alloy was designed to be used for components in the geothermal industry that are exposed to high temperature and corrosion. Two alloys, one Zr-free (named Sample 1) and another one doped with 0.71 wt.% Zr (named Sample 2), were obtained in a vacuum arc remelting equipment from high-purity granular raw materials. Microstructural characterization and quantitative analysis by SEM and EDS were performed. The Young modulus values for the experimental alloys were calculated on the basis of a three-point bending test. Corrosion behavior was estimated by linear polarization test and by electrochemical impedance spectroscopy. The addition of Zr resulted in a decrease in the value of the Young modulus but also in a decrease in corrosion resistance. The beneficial effect of Zr on the microstructure was the grain refinement, and this ensured a good deoxidation of the alloy.

Study on the Weldability of Copper-304L Stainless Steel Dissimilar Joint Performed by Robotic Gas Tungsten Arc Welding.

The welding process of dissimilar metals, with distinct chemical, physical, thermal, and structural properties, needs to be studied and treated with special attention. The main objectives of this research were to investigate the weldability of the dissimilar joint made between the 99.95% Cu pipe and the 304L stainless steel plate by robotic Gas Tungsten Arc Welding (GTAW), without filler metal and without preheating of materials, and to find the optimum welding regime. Based on repeated adjustments of the main process parameters-welding speed, oscillation frequency, pulse frequency, main welding current, pulse current, and decrease time of welding current at the process end-it was determined the optimum process and, further, it was possible to carry out joints free of cracks and porosity, with full penetration, proper compactness, and sealing properties, that ensure safety in operating conditions. The microstructure analysis revealed the fusion zone as a multi-element alloy with preponderant participation of Cu that has resulted from mixing the non-ferrous elements and iron. Globular Cu- or Fe-rich compounds were developed during welding, being detected by Scanning Electron Microscope (SEM). Moreover, the Energy Dispersive X-ray Analysis (EDAX) recorded the existence of a narrow double mixing zone formed at the interface between the fusion zone and the 304L stainless steel that contains about 66 wt.% Fe, 18 wt.% Cr, 8 wt.% Cu, and 4 wt.% Ni. Due to the formation of Fe-, Cr-, and Ni-rich compounds, a hardness increase up to 127 HV0.2 was noticed in the fusion zone, in comparison with the copper material, where the average measured microhardness was 82 HV0.2. The optimization of the robotic welding regime was carried out sequentially, by adjusting the parameters values, and, further, by analyzing the effects of welding on the geometry and on the appearance of the weld bead. Finally, employing the optimum welding regime-14 cm/min welding speed, 125 A main current, 100 A pulse current, 2.84 Hz oscillation frequency, and 5 Hz pulse frequency-appropriate dissimilar joints, without imperfections, were achieved.

Assessment of the Effects of Si Addition to a New TiMoZrTa System.

Ti-based alloys are widely used in medical applications. When implant devices are used to reconstruct disordered bone, prevent bone resorption and enhance good bone remodeling, the Young's modulus of implants should be close to that of the bone. To satisfy this requirement, many titanium alloys with different biocompatible elements (Zr, Ta, Mo, Si etc.) interact well with adjacent bone tissues, promoting an adequate osseointegration. Four new different alloys were obtained and investigated regarding their microstructure, mechanical, chemical and biological behavior (in vitro and in vivo evaluation), as follows: Ti20Mo7Zr15Ta, Ti20Mo7Zr15Ta0.5Si, Ti20Mo7Zr15Ta0.75Si and Ti20Mo7Zr15TaSi. 60 days after implantation, both in control and experimental rabbits, at the level of implantation gap and into the periimplant area were found the mesenchymal stem cells which differentiate into osteoblasts, then osteocytes and osteoclasts which are involved in the new bone synthesis and remodeling, the periimplant fibrous capsule being continued by newly spongy bone tissue, showing a good osseointegration of alloys. A 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide (MTT) assay confirmed the in vitro cytocompatibility of the prepared alloys.

Surface Roughness Analysis and Prediction with an Artificial Neural Network Model for Dry Milling of Co-Cr Biomedical Alloys.

The aim of this paper is to conduct an experimental study in order to obtain a roughness (Ra) prediction model for dry end-milling (with an AlTiCrSiN PVD-coated tool) of the Co-28Cr-6Mo and Co-20Cr-15W-10Ni biomedical alloys, a model that can contribute to more quickly obtaining the desired surface quality and shortening the manufacturing process time. An experimental plan based on the central composite design method was adopted to determine the influence of the axial depth of cut, feed per tooth and cutting speed process parameters (input variables) on the Ra surface roughness (response variable) which was recorded after machining for both alloys. To develop the prediction models, statistical techniques were used first and three prediction equations were obtained for each alloy, the best results being achieved using response surface methodology. However, for obtaining a higher accuracy of prediction, ANN models were developed with the help of an application made in LabView for roughness (Ra) prediction. The primary results of this research consist of the Co-28Cr-6Mo and Co-20Cr-15W-10Ni prediction models and the developed application. The modeling results show that the ANN model can predict the surface roughness with high accuracy for the considered Co-Cr alloys.

Design, Synthesis, and Preliminary Evaluation for Ti-Mo-Zr-Ta-Si Alloys for Potential Implant Applications.

Considering the future trends of biomaterials, current studies are focused on the corrosion resistance and the mechanical properties of new materials that need to be considered in the process of strengthening alloys with additive non-toxic elements. Many kinds of titanium alloys with different biocompatible elements (Mo, Si, Zr, etc.,) have been recently developed for their similar properties with human bone. Four new different alloys were obtained and investigated regarding their microstructure, mechanical, chemical, and biological behavior (in vitro and in vivo evaluation), the alloys are as follows: Ti15Mo7Zr15Ta, Ti15Mo7Zr15Ta0.5Si, Ti15Mo7Zr15Ta0.75Si, and Ti15Mo7Zr15Ta1Si. There were changes with the addition of the silicon element such as the hardness and the modulus of elasticity increased. An MTT assay confirmed the in vitro cytocompatibility of the prepared alloys.

New Ti-Mo-Si materials for bone prosthesis applications.

Several newly obtained titanium alloys were characterized in order to evaluate the biocompatibility and their possible application as implants. For improvement of the performances of the TiMo alloys compared to other alloys, silicon was added, targeting good mechanical and technological properties, avoiding the toxic effects for human body. Titanium is very used in medical applications, due to their extremely low toxicity and good chemical stability in different body fluids. Four Ti15MoxSi (where x = 0, 0.5, 0.75, 1.0 wt %), alloys were developed and investigated regarding microstructure, mechanical, chemical and biological behavior (in vitro and in vivo evaluation). By increasing the Si content from 0 to 1% wt., the mechanical properties of the Ti15Mo alloys were significantly improved. By increasing the Si content from 0 to 1% wt., the mechanical properties of the Ti15Mo alloys were significantly improved (about 50%) from 44.50 GPa to 19.81 GPa modulus of elasticity and the hardness values 361.28 to 188.52 HV. The cytocompatibility assessment on human line osteoblasts indicated good cell-material interactions and in vivo tests indicated a successful osseointegration, the surrounding newly bone being formed without any significant inflammatory reaction. Expression of osteopontin in the peri-implant area highlights the presence of osteogenesis and bone mineralization. Metalloproteinase-2 (gelatinase A) and metallopeptidase-9 (gelatinase B) overexpression in osteoblasts, osteoclasts and osteocytes represent the markers of normal bone remodeling. All these results suggest that the TiMoSi alloys are promising materials for orthopedics devices, since mechanical properties and biocompatibility offer conditions for applying them as biomaterial.

Cutting Behavior of Al0.6CoCrFeNi High Entropy Alloy.

There is an increased interest in high entropy alloys as a result of the special possibilities of improving the mechanical, physical or chemical characteristics resulting from metallic matrices made of different chemical elements added in equimolar proportions. The next step in developing new alloys is to determine the cutting conditions to optimize manufacturing prescriptions. This article presents a series of tests performed to estimate the machining behavior of the Al0.6CoCrFeNi high entropy alloy. The effects of temperature during machining, wear effects on the cutting tool, evolution of the hardness on the processed areas, cutting force components and resultant cutting force for high entropy alloy (HEA) in comparison with 304 stainless steel, scrap aspect and machined surface quality were analyzed to have an image of the HEA machinability. In terms of cutting forces, the behavior of the HEA was found to be about 59% better than that of stainless steel. XRD analysis demonstrated that the patterns are very similar for as-cast and machined surfaces. The wear effects that appear on the cutting edge faces for the tool made of rapid steel compared to carbide during HEA machining led to the conclusion that physical vapor deposition (PVD)-coated carbide inserts are suitable for the cutting of HEAs.

Evaluation of Heat-Treated AISI 316 Stainless Steel in Solar Furnaces to Be Used as Possible Implant Material.

The appropriate selection of implant materials is very important for the long-term success of the implants. A modified composition of AISI 316 stainless steel was treated using solar energy in a vertical axis solar furnace and it was subjected to a hyper-hardening treatment at a 1050 °C austenitizing temperature with a rapid cooling in cold water followed by three variants of tempering (150, 250, and 350 °C). After the heat treatment, the samples were analyzed in terms of hardness, microstructure (performed by scanning electron microscopy), and corrosion resistance. The electrochemical measurements were performed by potentiodynamic and electrochemical impedance spectroscopy in liquids that simulate biological fluids (NaCl 0.9% and Ringer's solution). Different corrosion behaviors according to the heat treatment type have been observed and a passivation layer has formed on some of the heat-treated samples. The samples, heat-treated by immersion quenching, exhibit a significantly improved pitting corrosion resistance. The subsequent heat treatments, like tempering at 350 °C after quenching, also promote low corrosion rates. The heat treatments performed using solar energy applied on stainless steel can lead to good corrosion behavior and can be recommended as unconventional thermal processing of biocompatible materials.

Microstructure, Thermal, and Corrosion Behavior of the AlAgCuNiSnTi Equiatomic Multicomponent Alloy.

The paper presents the microstructure and corrosion behavior of an AlTiNiCuAgSn new equiatomic multicomponent alloy. The alloy was obtained using the vacuum arc remelting (VAR) technique in MRF-ABJ900 equipment. The microstructural analysis was performed by optical and scanning electron microscopy (SEM microscope, SEM-EDS) and the phase transformations were highlighted by dilatometric analysis and differential thermal analysis (DTA). The results show that the as-cast alloy microstructure is three-phase, with an average microhardness of 487 HV0.1/15. The obtained alloy could be included in the group of compositionally complex alloys (CCA). The corrosion resistance was studied using the potentiodynamic method in saline solution with 3.5% NaCl. Considering the high corrosion resistance, the obtained alloy can be used for surface coating applications.