Non-destructive Analysis of the Mechanical Properties of 3D-Printed Materials.

The determination of the mechanical properties of materials is predominantly undertaken using destructive approaches. Such approaches are based on well-established mathematical formulations where a physical property of the material is measured as a function of an input under controlled conditions provided by some machine, such as load-displacement curves in indentation tests and stress-strain plots in tensile testing. The main disadvantage of these methods is that they involve destruction of samples as they are usually tested to failure to determine the properties of interest. This means that large sample sizes are required to obtain statistical certainty, a condition that, depending on the material, may mean the process is both time consuming and expensive. In addition, for rapid prototyping and small-batch manufacturing of polymers, these techniques may be inappropriate either due to excessive cost or high polymer composition variability between batches. In this paper we discuss how the Euler-Bernoulli beam theory can be exploited for experimental, non-destructive assessment of the mechanical properties of three different 3D-printed materials: a plastic, an elastomer, and a hydrogel. We demonstrate applicability of the approach for materials, which vary by several orders of magnitude of Young's moduli, by measuring the resonance frequencies of appended rectangular cantilevers using laser Doppler vibrometry. The results indicate that experimental determination of the resonance frequency can be used to accurately determine the exact elastic modulus of any given 3D-printed component. We compare the obtained results with those obtained by tensile testing for comparison and validation.

Voxel based method for predictive modelling of solidification and stress in digital light processing based additive manufacture.

A method for predicting the solidification and stress of a digital light processing 3D print process is presented, using a voxel-based, multi-layer model to predict the degree of polymerization of the material at every stage during the print. Additive manufacturing offers extremely short development cycles, making predictive modelling of the complex chemical and mechanical interactions of photo-polymerization during part construction unappealing compared to iterative work-flows. Accurate predictions of stress, and the impact of the print parameters and post-print process upon stress, become increasingly important for 3D printing micro-scale electrical and mechanical systems as we design resonators and conductive layers. The process uses a simple method of printed cantilevers to calibrate the stress from various print processes such as propagation of the polymerization front and polymerization gradient. The model is found to have good predictive value and is capable of stress and solidification prediction from a computer aided design file.

The next step in cicada audition: measuring pico-mechanics in the cicada's ear.

Female cicadas use sound when they select a mate from a chorus of singing males. The cicada has a tympanal ear; and the tympanal membrane, and constituent tympanal ridge, act as both acousto-mechanical transducers and frequency filters. The tympanal ridge is physically connected to a large number of mechanoreceptor neurons via a cuticular extension known as the tympanal apodeme. Using microscanning laser Doppler vibrometry, we measured for the first time the in vivo vibrations of the apodeme of female Cicadatra atra in response to the motion of the tympanum driven by sound. These measurements reveal that the nanoscale motion of the tympanal membrane is over a magnitude greater than that of the apodeme. Furthermore, the apodeme acts as an additional mechanical frequency filter, enhancing that of the tympanal ridge, narrowing the frequency band of vibration at the mechanoreceptor neurons to that of the male calling song. This study enhances our understanding of the mechanical link between the external ear of the cicada and its sensory cells.

Hearing in tsetse flies? Morphology and mechanics of a putative auditory organ.

Tympanal hearing organs are widely used by insects to detect sound pressure. Such ears are relatively uncommon in the order Diptera, having only been reported in two families thus far. This study describes the general anatomical organization and experimentally examines the mechanical resonant properties of an unusual membranous structure situated on the ventral prothorax of the tsetse fly, Glossina morsitans (Diptera: Glossinidae). Anatomically, the prosternal membrane is backed by an air filled chamber and attaches to a pair of sensory chordotonal organs. Mechanically, the membrane shows a broad resonance around 5.3-7.2 kHz. Unlike previously reported dipteran tympana, a directional response to sound was not found in G. morsitans. Collectively, the morphology, the resonant properties and acoustic sensitivity of the tsetse prothorax are consistent with those of the tympanal hearing organs in Ormia sp. and Emblemasoma sp. (Tachinidae and Sarcophagidae). The production of sound by several species of tsetse flies has been repeatedly documented. Yet, clear behavioural evidence for acoustic behaviour is sparse and inconclusive. Together with sound production, the presence of an ear-like structure raises the enticing possibility of auditory communication in tsetse flies and renews interest in the sensory biology of these medically important insects.

Time-resolved tympanal mechanics of the locust.

A salient characteristic of most auditory systems is their capacity to analyse the frequency of sound. Little is known about how such analysis is performed across the diversity of auditory systems found in animals, and especially in insects. In locusts, frequency analysis is primarily mechanical, based on vibrational waves travelling across the tympanal membrane. Different acoustic frequencies generate travelling waves that direct vibrations to distinct tympanal locations, where distinct groups of correspondingly tuned mechanosensory neurons attach. Measuring the mechanical tympanal response, for the first time, to acoustic impulses in the time domain, nanometre-range vibrational waves are characterized with high spatial and temporal resolutions. Conventional Fourier analysis is also used to characterize the response in the frequency domain. Altogether these results show that travelling waves originate from a particular tympanal location and travel across the membrane to generate oscillations in the exact region where mechanosensory neurons attach. Notably, travelling waves are unidirectional; no strong back reflection or wave resonance could be observed across the membrane. These results constitute a key step in understanding tympanal mechanics in general, and in insects in particular, but also in our knowledge of the vibrational behaviour of anisotropic media.

Nanomechanical and electrical characterization of a new cellular electret sensor-actuator.

Electrically charged cellular polymers are known to display pseudo-piezoelectric effects that endow them with interesting mechano-electrical characteristics. When a film of such a polymer is compressed, charge is generated across its thickness, and conversely, applying an oscillatory or static potential elicits mechanical motions. This dual sensor-actuator behaviour can be embedded in one material and presents distinct advantages of functional integration. A novel electroactive foam is presented here that embeds such a sensor-actuator function. The foam has a sensitivity constant (d(33)) of 330 pC N(-1). Interestingly, the resonant behaviour of the cellular film can be altered by variation in the DC offset across the material. Such adaptive capacity could be of great advantage for tuning polymer-based mechanical devices to be either efficient sound radiators and mechanical actuators, or sensitive and coherent sensors. Possible applications in microfluidics are also discussed.

Mechanics of a 'simple' ear: tympanal vibrations in noctuid moths.

Anatomically, the ears of moths are considered to be among the simplest ears found in animals. Microscanning laser vibrometry was used to examine the surface vibrations of the entire tympanal region of the ears of the noctuid moths Agrotis exclamationis, Noctua pronuba, Xestia c-nigrum and Xestia triangulum. During stimulation with ultrasound at intensities known to activate receptor neurones, the tympanum vibrates with maximum deflection amplitudes at the location where the receptor cells attach. In the reportedly heterogeneous tympana of noctuid moths, this attachment site is an opaque zone that is surrounded by a transparent, thinner cuticular region. In response to sound pressure, this region moves relatively little compared with the opaque zone. Thus, the deflections of the moth tympanic membrane are not those of a simple circular drum. The acoustic sensitivity of the ear of N. pronuba, as measured on the attachment site, is 100+/-14 nm Pa(-1) (N=10), corresponding to tympanal motion of a mere 200 pm at sound pressure levels near the neural threshold.