Separating Charge Centers of Chain Segments in Dielectric Elastomer through Steric Hindrance Engineering.

Theoretically, separating the positive and negative charge centers of the chain segments of dielectric elastomers (DEs) is a viable alternative to the conventional decoration of chain backbone with polar handles, since it can dramatically increase the dipole vector and hence the dielectric constant (ε') of the DEs while circumvent the undesired impact of the decorated polar handles on the dielectric loss (tan δ). Herein, a novel and universal method is demonstrated to achieve effective separation of the charge centers of chain segments in homogeneous DEs by steric hindrance engineering, i.e., by incorporating a series of different included angle-containing building blocks into the networks. Both experimental and simulation results have shown that the introduction of these building blocks can create a spatially fixed included angle between two adjacent chain segments, thus separating the charge center of the associated region. Accordingly, incorporating a minimal amount of these building blocks (≈5 mol%) can lead to a considerably sharp increase (≈50%) in the ε' of the DEs while maintaining an extremely low tan δ (≈0.006@1 kHz), indicating that this methodology can substantially optimize the dielectric performance of DEs based on a completely different mechanism from the established methods.

Skeletal Network Enabling New-Generation Thermoplastic Vulcanizates.

Upcycling of cross-linked rubbers is pressing. The introduction of dynamic covalent bonds into the networks is a popular tactic for recycling thermosetting polymers, but it is very challenging to integrate engineering performance and continuous yet stable reprocessability. Based on traditional rubber formulations, herein, a straightforward strategy is presented for constructing a skeletal network (SN) through interfacial crosslinking and percolation of rubbery granules in a rubber matrix. Rapid exchange reactions involving dynamic interfacial sulfides realize repeated "fragmentation and healing" in the solid-state and consequent reconfiguration of the SN topology of the elastomer, thus endowing the resultant SN elastomer with continuous yet stable re-extrudability. These SN elastomers with hierarchical structures exhibit high gel contents, high resilience, low creep, and reinforcibility competitive to traditional vulcanizates. Specifically, SN elastomers exhibit better overall performance than commercial thermoplastic vulcanizates (TPVs) materials. Overall, a new concept of thermoplastic vulcanizates is proposed, which will promote the sustainable development of rubbers.

Generic Method to Create Segregated Structures toward Robust, Flexible, Highly Conductive Elastomer Composites.

Electrically and thermally conductive polymer composites are extensively used in our daily life. It is of great significance to fulfill the conductivity requirement while maintaining desirable mechanical performance. An efficient solution to achieve this goal is to construct segregated structures in polymer composites by confining fillers into the interstitial areas among polymer domains. Thus far, it still remains a challenge to create segregated structures in cross-linked polymeric networks. Herein, we report a facile methodology to construct segregated structures in sulfur-cured rubbers using an industrially accessible process toward robust, flexible, highly conductive elastomer composites. Specifically, natural rubber granules (NR-RGs) with reactive di- and polysulfides on the surface are fabricated and then mixed with NR gum, carbon nanotubes (CNTs), and curing additives, followed by compression molding to yield two-phase separate composites. In the composites, CNTs are selectively dispersed in the continuous NR phase due to the volume exclusion effect caused by the separate NR-RG phase, leading to overwhelming electrical conductivity compared to the counterparts with randomly dispersed CNTs. In addition, NR-RGs can serve as novel reinforcement for NR, imparting the composites with remarkably improved modulus and retained stretchability. The simultaneously improved electrical conductivity and mechanical properties are due to the strong interfacial adhesion between the NR matrix and NR-RGs, as the di- and polysulfides on the surface of NR-RGs can participate in the cross-linking reactions of NR gum and enable the establishment of covalent bonding across the interfaces. The universality of this approach in preparing segregated composites with a combination of high conductivities and robust mechanical properties is demonstrated using other diene rubbers as the matrix and boron nitride as the filler.

Engineering Segregated Structures in a Cross-Linked Elastomeric Network Enabled by Dynamic Cross-Link Reshuffling.

Construction of segregated structures in polymer composites is an efficient way to improve the electrical conductivity and reduce the percolation threshold by confining conductive fillers into the interstitial areas between polymer domains. Yet, it remains a great challenge to engineer segregated structures into thermosets as the cross-linked structure prohibits the "sintering" of polymer domains into a coherent material. Thus far, the state of art approaches to create segregated network in cross-linked polymers involve tedious procedures and are limited to latex mixing technology. Here, inspired by solid state plasticity of vitrimers, we present a simple method to create segregated structures in covalently cross-linked networks by compression molding of conductive filler-coated vitrimer granules. Specifically, dynamic boronic ester-cross-linked styrene-butadiene rubber vitrimers was ground into granules and then mechanically mixed with carbon nanotubes (CNTs) to coat CNTs onto vitrimer granules, followed by hot-press molding. During the molding process, the transesterifications of boronic esters enable cross-linked granules to adhere together through molecular bonding, and the high viscosity of granules forces CNTs to selectively localize at their boundary region. As a result, coherently segregated composites with an ultralow percolation threshold, good flexibility, and healing capability are obtained. With this example, we envisage that this work provides a conceptual method to create segregated structures in cross-linked polymers.

Facile Strategy for the Biomimetic Heterogeneous Design of Elastomers with Mechanical Robustness, Malleability, and Functionality.

It remains challenging to simultaneously realize mechanical robustness, malleability, and functionality in elastomers via facile yet efficient methods. Herein, a simple strategy for the biomimetic heterogeneous design is proposed to achieve mechanically strong, malleable, and functionalized elastomers. We demonstrate the strategy by straightforward mechanical mixing of a highly cross-linked vitrimeric elastomer with a homogeneous gum and subsequent curing, resulting in heterogeneous vitrimeric elastomers (hetero-VEs). The hetero-VEs comprise two phases: a hard phase with dense cross-links and a soft matrix with few cross-links, with excellent interface between the two phases. The hard phases can be deformed upon loading, dissipating energy, which significantly improves the overall mechanical performance of the hetero-VEs. When conductive fillers are incorporated into the soft matrix, due to the volume exclusion effect of the hard phases, the resultant hetero-VEs exhibit high conductivity with a small fraction of fillers. In view of the facile and generic preparation process, this strategy should be a promising way to reinforce and functionalize many vitrimeric elastomer systems.

Catalyst-Free Metathesis of Cyclic Acetals and Spirocyclic Acetal Covalent Adaptable Networks.

Due to the exchangeability of dynamic covalent bonds in the covalent adaptable networks (CANs) at elevated temperature, they possess recyclability while still maintaining many of the superior properties of thermosets. The exploration of dynamic covalent chemistry is of great significance to the expansion of CANs library and hence the sustainable development of thermosets. In this work, we discovered that, in absence of catalyst, the direct metathesis of the cyclic acetals proceeds while the acyclic acetals cannot. The metathesis kinetics of the cyclic acetals were fully revealed with model compounds. For the CANs demonstration, a series of cross-linked spirocyclic acetal polymers with excellent reprocessability, high thermal stability, and high refractivity were prepared via thiol-ene click polymerization. We envisage that the uncovering of the catalyst-free metathesis of cyclic acetals will enrich the dynamic chemistry of acetals and greatly promote the development of acetal-based CANs and their potential applications in optical devices.

Integrating Sacrificial Bonds into Dynamic Covalent Networks toward Mechanically Robust and Malleable Elastomers.

Vitrimers are a class of covalently cross-linked polymers that have drawn great attention due to their fascinating properties such as malleability and reprocessability. The state of art approach to improve their mechanical properties is the addition of fillers, which, however, greatly restricts the chain mobility and impedes network topology rearrangement, thereby deteriorating the dynamic properties of vitrimer composites. Here, we demonstrate that the integration of sacrificial bonds into a vitrimeric network can remarkably enhance the overall mechanical properties while facilitating network rearrangement. Specifically, commercially available epoxidized natural rubber is covalently cross-linked with sebacic acid and simultaneously grafted with N-acetylglycine (NAg) through the chemical reaction between epoxy and carboxyl groups, generating exchangeable ß-hydroxyl esters and introducing amide functionalities into the networks. The hydrogen bonds arising from amide functionalities act in a sacrificial and reversible manner, that is, preferentially break prior to the covalent framework and undergo reversible breaking and reforming to dissipate mechanical energy under external load, which leads to a rarely achieved combination of high strength, modulus, and toughness. The topology rearrangement of the cross-linked networks can be accomplished through transesterification reactions at high temperatures, which is accelerated with the increase of grafting NAg amount due to the dissociation of transient hydrogen bonds and increase of the ester concentration in the system.

Toughening Elastomers Using a Mussel-Inspired Multiphase Design.

It is a challenge to simultaneously achieve high stretchability, high modulus, and recoverability of polymers. Inspired by the multiphase structure of mussel byssus cuticles, we circumvent this dilemma by introducing a deformable microphase-separated granule with rich coordination into a ductile rubber network. The granule can serve as an additional cross-link to improve the modulus, while the sacrificial, reversible coordination can dissociate and reconstruct continuously during stretching to dissipate energy. The elastomer with such a bioinspired multiphase structure exhibits over a 10-fold increase in toughness compared to the original sample. We envision that this work offers a novel yet facile biomimetic route toward high-performance elastomers.

Covalently Cross-Linked Elastomers with Self-Healing and Malleable Abilities Enabled by Boronic Ester Bonds.

Covalently cross-linked rubbers are renowned for their high elasticity that play an indispensable role in various applications including tires, seals, and medical implants. Development of self-healing and malleable rubbers is highly desirable as it allows for damage repair and reprocessability to extend the lifetime and alleviate environmental pollution. Herein, we propose a facile approach to prepare permanently cross-linked yet self-healing and recyclable diene-rubber by programming dynamic boronic ester linkages into the network. The network is synthesized through one-pot thermally initiated thiol-ene "click" reaction between a novel dithiol-containing boronic ester cross-linker and commonly used styrene-butadiene rubber without modifying the macromolecular structure. The resulted samples are covalently cross-linked and possess relatively high mechanical strength which can be readily tailored by varying boronic ester content. Owing to the transesterification of boronic ester bonds, the samples can alter network topologies, endowing the materials with self-healing ability and malleability.

Bioinspired Design of a Robust Elastomer with Adaptive Recovery via Triazolinedione Click Chemistry.

It is a significant but challenging task to simultaneously reinforce and functionalize diene rubbers. Inspired by "sacrificial bonds", the authors engineer sacrificial hydrogen bonds formed by pendent urazole groups in crosslinked solution-polymerized styrene butadiene rubber (SSBR) via triazolinedione click chemistry. This post-crosslinking modification reveals the effects of the sacrificial bonds based on a consistent covalent network. The "cage effect" of the pre-crosslinked network facilitates the heterogeneous distribution of urazole groups, leading to the formation of hydrogen-bonded multiplets. These multiplets further aggregate into clusters with vicinal trapped polymer segments that form microphase separation from the SSBR matrix with a low content of urazole groups. The clusters based on hydrogen bonds, serving as sacrificial bonds, promote energy dissipation, significantly improving the mechanical properties of the modified SSBR, and enable an additional wide transition temperature region above room temperature, which endows the modified SSBR with promising triple-shape memory behavior.

Correlating synergistic reinforcement with chain motion in elastomer/nanocarbon hybrids composites.

The strategy of using hybrid fillers with different geometric shapes and aspect ratios has been established to be an efficient way to achieve high-performance polymer composites. While, in spite of the recently renowned advances in this field, the mechanism of synergistic behavior in the system is still unclear and equivocal. In this study, we systematically investigated the mechanism for the synergistic reinforcement in an elastomer reinforced by nanocarbon hybrids consisting of 2D reduced graphene oxide (rGO) and 1D carbon nanotubes (CNTs). The improved dispersion state of hybrid filler was attested by Raman, UV-Vis spectra and morphological observations. In addition to the phenomenological evidences, we substantiated a stronger confinement effect of hybrid network on chain dynamics, for the first time, with molecular concepts by dielectric relaxation analysis. The formation of a glassy interphase with orders of magnitude slower chain dynamics than that for bulk chains has been explicitly demonstrated in the hybrid system. Besides improved dispersion upon hybridization, it is believed the formation of a glassy interphase is another crucial factor in governing the synergistic reinforcement capability of hybrid composites. We envision this new finding provides significant insight into the mechanism of synergistic behavior in hybrid-filled polymer composites with molecular concepts.

New evidence disclosed for networking in natural rubber by dielectric relaxation spectroscopy.

Resolving the structure of natural rubber (NR) has been an important issue for a long time and essential progress has been made. It is well established that non-rubber components have significant effects on the performance of NR. A detailed discussion on the effects of proteins and phospholipids on the chain dynamics of NR will be crucial for the in-depth understanding of the role of proteins and phospholipids in NR. However, to date, there is still a lack of elaborate studies on the dielectric spectroscopy of NR. In the present study, we performed detailed dielectric relaxation analysis, together with rheological measurements, to reveal the effects of proteins and phospholipids on the chain dynamics of NR. Distinctly different from the widely accepted segmental mode (SM) and normal mode (NM), a new relaxation mode in deproteinized NR (DPNR) was identified for the first time, which cannot be found either in NR or in transesterified DPNR (TE-DPNR). Because this new mode relaxation process behaves as a thermally activated process and it is about four orders of magnitude slower than NM, it could be rationally attributed to the relaxation of the phospholipids core of DPNR, named branch mode (BM) relaxation. When further conversion of DPNR to TE-DPNR was conducted, the phospholipids were removed and BM disappeared. In addition, a new relaxation mode, which occurs at considerably lower temperature than that for SM, was revealed in TE-DPNR, and may be related to the relaxation of free mono- or di-phosphate groups at the α ends in TE-DPNR. Hence, the identification of the new relaxation modes in DPNR and TE-DPNR provide new evidence for the natural networking structure linked by protein-based ω ends and phospholipids-based α ends.

Elastic-resilience-induced dispersion of carbon nanotubes: a novel way of fabricating high performance elastomer.

State-of-the-art processes cannot achieve rubber/multi-walled carbon nanotube (MWCNT) composites with satisfactory performance by using pristine MWCNTs and conventional processing equipment. In this work, high performance rubber/MWCNT composites featuring a combination of good mechanical properties, electrical and thermal conductivities and damping capacity over a wide temperature range are fabricated based on a well-developed master batch process. It is demonstrated that the MWCNTs are dispersed homogeneously due to the disentanglement induced by well-wetting and shearing, and the elastic-resilience-induced dispersion of the MWCNTs by rubber chains via the novel processing method. To further enhance the efficacy of elastic-resilience-induced dispersion for MWCNTs, a slightly pre-crosslinked network is constructed in the master batch. Consequently, we obtain rubber/MWCNT composites with unprecedented performance by amplifying the reinforcing effect of relatively low MWCNT loading. This work provides a novel insight into the fabrication of high performance functional elastomeric composites with pristine CNTs by taking advantage of the unique elastic resilience of rubber chains as the driving force for the disentanglement of CNTs.