Performance Evaluation of UF Membranes Derived from Recycled RO Membrane, a Step towards Circular Economy in Desalination.

Reverse osmosis (RO) spiral wound membrane generation reached 93.5% in 2020, resulting in 14,000 tons of used RO membranes being discarded annually into landfills, which is unprecedented. The current study aims to chemically convert the end-of-life RO membrane, followed by its performance evaluation and microbial removal efficiency on three different sources of water, i.e., tap water (TW), integrated constructed wetland permeate (ICW-P), and membrane bio-rector permeate (MBR-P), respectively. This was accomplished by selecting 6 years of spent Filmtech (LC-LE-4040) thin film composite type brackish water reverse osmosis (BWRO) membrane, followed by alkaline and acidic cleaning for 2 h. Finally, the conversion was carried out by 6% sodium hypochlorite (NaOCl) with 300,000 ppm/h exposure by active system (AS) using the clean in place CIP pump at 2 bars for 10 h duration. The membrane demonstrated 67% water recovery and 1% saltwater rejection, which means RO membrane now converted into recycled RO (R-RO) or (UF) by removal of the polyamide (PA) layer. Water recovery was 67% for TW, 68% for ICW-P, and 74% for MBR-P, respectively, with the consistent saltwater rejection rate of 1% being observed, while R-RO exhibited an effective COD removal of 65.79%, 62.96%, and 67.72% in TW, ICW-P, and MBR-P, respectively. The highest turbidity removal of 96% in the ICW-P was also recorded for R-RO. For morphological properties, SEM analysis of the R-RO membrane revealed a likewise appearance as a UF membrane, while pore size is also comparable with the UF membrane. The most probable number (MPN) also showed complete removal of total coliforms after passing through the R-RO membrane. These features made the R-RO membrane an excellent choice for drinking water treatment and wastewater treatment polishing steps. This solution can help developing nations to be efficient in resource recovery and contribute to the circular economy.

Evaluating dye recovery and reusability potential from dyebath effluent using forward osmosis membranes for minimum liquid discharge.

This study focuses on the evaluation of dye recovery and reuse potential from denim and polyester effluents using forward osmosis (FO). A cationic surfactant, tetraethylammonium bromide (TEAB), was used as the draw solution (DS). After optimizing the DS and feed solution (FS) concentrations and temperatures in batch experiments, a DS concentration of 0.75 M was selected at a 60 °C temperature for the semi-continuous mode. It generated a high flux of 18 L/m2/h and a low reverse solute flux (RSF) of 0.4 g/m2/h with 100% dye rejection. Dye reconcentration of 82-98% was achieved in the dyebath effluents. The unique property of surfactants to combine hundreds of monomers into micelle resulted in negligible RSF. Reversible fouling was observed on the membrane active layer, and NaOH and citric acid cleaning achieved about 95% of flux recovery. The functional groups on the membrane's active layer remained undisturbed due to foulant interactions showing its chemical stability against reactive dyes. Recovered dye characterization using 1D proton nuclear magnetic resonance (1HNMR) analysis depicted a 100% structural resemblance to the original dye. Hence, it can be reused for dyeing the next batch. Diluted TEAB solution can be used as fabric detergent and softener within the same textile industry in the finishing process. A minimum liquid and persistent pollutant (dyes) discharge is achieved by adopting the methodology proposed in this work with a strong potential of translating it to an industrial scale.

Recovering and reuse of textile dyes from dyebath effluent using surfactant driven forward osmosis to achieve zero hazardous chemical discharge.

This experimental study explores the feasibility of the reuse of dyes recovered from denim and polyester dyebath effluents using forward osmosis (FO) system to achieve zero hazardous material discharge. In batch experiments, the sodium dodecyl sulfate (SDS) at 0.5 M concentration generated an average flux of 3.5 L/m2/h (LMH) and reverse salt flux (RSF) of only 0.012 g/m2/h (GMH), while maintaining 100% dye rejection. This flux stability comes from the property of surfactants to form micelles and exert a stable osmotic pressure (π) above their critical micelle concentration (CMC). The low RSF is due to the greater micelle size. A colored fouling layer was formed on the membrane active layer (AL), which was easily removed using sodium hydroxide (NaOH) and citric acid. According to Fourier transform infrared spectra and atomic forces microscopy images of the AL, the interaction between foulants and membrane active groups did not significantly affect the physiochemical properties of the membrane. In the semi-continuous experiment, a very stable average flux of 7.3 LMH and RSF of 0.03 GMH was obtained using 0.75 M SDS as draw solution. The stacked 1D proton nuclear magnetic resonance analysis (1HNMR) spectra of both original and recovered disperse dyes showed 100% similarity, which validates the concept that the recovered dyes maintained their integrity during reconcentration and can be reused in the next batch dyeing process. Importantly, the diluted SDS concentration can be directly reused within the same textile industry in scouring and finishing processes. The processes of dye recovery and reuse developed in this study do not produce any waste or hazardous by-products and are suitable for scale-up and onsite industrial applications.