ABSTRACT
Shelf-stable cultured milk beverages that have high protein levels can be difficult to successfully manufacture. With increasing protein level, rapid phase separation and gel formation occur in cultured beverages, which may not be prevented even with the inclusion of stabilizers such as high methoxy (HM) pectin. To limit protein aggregation in cultured milk beverages we investigated micellar casein as an interesting alternative to milk, due to the absence of whey proteins, which can contribute to increased gel strength in cultured products. In this study, micellar casein dispersed in ultrafiltered milk permeate was fermented to pH 4.1, blended with HM pectin, homogenized, thermally processed, and bottled for storage at ambient temperature for 6 mo. Utilizing response surface methodology with a central composite rotatable design, the protein and pectin contents were varied between 5 and 9% and 0.0 and 1.0%, respectively. The elastic modulus, loss tangent, and yield stress of these beverages were measured during storage to observe the extent of bond restructuring, whereas particle size and visual phase separation were measured to determine stability. Response variables were measured initially after thermally processing the beverages, and after 1 and 6 mo of storage at ambient temperature. All samples quickly formed gels after homogenizing, regardless of the pectin level. The stiffness (elastic modulus) of all samples increased throughout storage and was determined mainly by the protein content; however, the growth of elastic bonds over time was slowed with high levels of pectin. At 6 mo of storage, yield stress values were significantly lower for beverages with <7.5% protein when they were stabilized with ≥0.85% pectin. Prediction models for visual phase separation in beverages stored for 6 mo were significantly affected by the protein content, with increasing instability at lower protein levels. Models were used to identify optimal protein (<7.5%) and pectin (≥0.85%) concentrations to minimize the stiffness of gels during ambient storage. Samples in this optimized region were predicted to have low yield stress values and were easily fluidized by gentle shaking of the bottle at 6 mo.
