ABSTRACT
This paper investigated the combined effect of chemical activators and nano-SiO2 on the hydration reaction and the microstructure of γ-C2S. The hydration reaction of γ-C2S slurry activated with chemical activators (NaHCO3, NaOH, K2CO3, and KOH at 1 mol/L) was enhanced by 1% nano-SiO2. The hydrate reaction rate was determined by isothermal calorimetry, and the hydrated samples were characterized by XRD, TGA/DTG, SEM-EDS, and 29Si MAS/NMR. The results revealed a substantial enhancement in the hydration activity of γ-C2S due to the presence of the alkaline activator. Furthermore, nano-SiO2 did not alter the composition of γ-C2S hydration products, instead providing nucleation sites for the growth of hydration products. Incorporating nano-SiO2 promoted the formation of C-(R)-S-H gel with a low calcium-to-silica ratio and increased its polymerization levels, resulting in more favorable structures. Among all the activators used in this study, potassium salts had a better activation effect than sodium salts. After 28 days of curing, the degree of hydration reaction in the KC+Si group was 48% and about 37% for the NHC+Si group. Whereas, the KH+Si and NH+Si groups only reached approximately 20% after the same hydration duration.
ABSTRACT
The shape retention ability of materials deposited layer by layer is called buildability, which is an indispensable performance parameter for successful 3D printable cementitious materials (3DPC). This study investigated the synergistic effect of nano-clay (NC) and thixotropic superplasticizer (TP) on the buildability of 3DPC. The rheological parameters and static yield stress are characterized by the rheology testing, the green strength is measured by a self-made pressure tester, and the fluidity is tested by flow table. Results indicate that NC significantly increases the growth rate of static yield stress and green strength and TP can improve the initial rheological parameters and fluidity, which ensures the initial stiffness and workability of printed materials. The mixture with 7 (by mass of cementitious materials) NC and 3 TP obtains excellent extrudability and buildability, due to the synergistic effect of NC and TP. Based on the rheology testing and specific printing experiments, a printable window with 1.0 Pa/s~2.0 Pa/s of the rate of static yield stress evolution over time (RST) or 170 mm~200 mm of fluidity is established. This work provides theorical support for the control and evaluation of rheological properties in 3DPC.
ABSTRACT
Understanding the relationship between the intrinsic characteristics of materials (such as rheological properties and structural build-up) and printability and controlling intrinsic characteristics of materials through additives to achieve excellent printability is vital in digital concrete additive manufacturing. This paper aims at studying the effects of material's structural build-up on the interlayer bond strength of 3DPC with different time gaps. Structural build-up can indirectly affect the interlayer bond strength by affecting the surface moisture of concrete. Based on the structural build-up of 3DPC, a new parameter, maximum operational time (MOT), is proposed, which can be considered as the limit of time gap to ensure high interlayer bond strength. Slump-retaining polycarboxylate superplasticizer (TS) slightly slows down the physical flocculation rate, but increases the maximum operational time of the cement paste. Nano clay significantly increases the sort-term structural build-up rate and has the function of internal curing and water retaining. Composite with nano-clay and TS can reduce the loss of surface moisture of 3D printed layers, prevent the formation of interface weak layer, and increase the interlayer bond strength between printed layers. This contribution can provide new insight into the design of 3D-printed ink with good extrudability, outstanding buildability, and excellent interlayer bond strength.
