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1.
Sensors (Basel) ; 24(8)2024 Apr 11.
Article in English | MEDLINE | ID: mdl-38676077

ABSTRACT

This paper reports a self-temperature compensation barometer based on a quartz resonant pressure sensor. A novel sensor chip that contains a double-ended tuning fork (DETF) resonator and a single-ended tuning fork (SETF) resonator is designed and fabricated. The two resonators are designed on the same diaphragm. The DETF resonator works as a pressure sensor. To reduce the influence of the temperature drift, the SETF resonator works as a temperature compensation sensor, which senses the instantaneous temperature of the DETF resonator. The temperature compensation method based on polynomial fitting is studied. The experimental results show that the accuracy is 0.019% F.S. in a pressure range of 200~1200 hPa over a temperature range of -20 °C~+60 °C. The absolute errors of the barometer are within ±23 Pa. To verify its actual performance, a drone flight test was conducted. The test results are consistent with the actual flight trajectory.

2.
Sensors (Basel) ; 24(6)2024 Mar 15.
Article in English | MEDLINE | ID: mdl-38544145

ABSTRACT

Composite materials, valued in aerospace for their stiffness, strength and lightness, require impact monitoring for structural health, especially against low-velocity impacts. The MUSIC algorithm, known for efficient directional scanning and easy sensor deployment, is gaining prominence in this area. However, in practical engineering applications, the broadband characteristics of impact response signals and the time delay errors in array elements' signal reception lead to inconsistencies between the steering vector and the actual signal subspace, affecting the precision of the MUSIC impact localization method. Furthermore, the anisotropy of composite materials results in time delay differences between array elements in different directions. If the MUSIC algorithm uses a fixed velocity value, this also introduces time delay errors, further reducing the accuracy of localization. Addressing these challenges, this paper proposes an innovative MUSIC algorithm for impact imaging using a guided Lamb wave array, with an emphasis on time delay management. This approach focuses on the extraction of high-energy, single-frequency components from impact response signals, ensuring accurate time delay measurement across array elements and enhancing noise resistance. It also calculates the average velocity of single-frequency components in varying directions for an initial impact angle estimation. This estimated angle then guides the selection of a specific single-frequency velocity, culminating in precise impact position localization. The experimental evaluation, employing equidistantly spaced array elements to capture impact response signals, assessed the effectiveness of the proposed method in accurately determining array time delays. Furthermore, impact localization tests on reinforced composite structures were conducted, with the results indicating high precision in pinpointing impact locations.

3.
Sensors (Basel) ; 23(22)2023 Nov 16.
Article in English | MEDLINE | ID: mdl-38005608

ABSTRACT

Multi-layer and multi-rivet connection structures are critical components in the structural integrity of a commercial aircraft, in which elements like skin, splice plate, strengthen patch, and stringer are fastened together layer by layer with multiple rows of rivets for assembling the fuselage and wings. Their non-detachability and inaccessibility pose significant challenges for assessing their health states. Guided wave-based structural health monitoring (SHM) has shown great potential for on-line damage monitoring in hidden structural elements. However, the multi-layer and multi-rivet features introduce complex boundary conditions for guided wave propagation and sensor layouts. Few studies have discussed the guided wave characteristic and damage diagnosis in multi-layer and multi-rivet connection structures. This paper comprehensively researches guided wave propagation characteristics in the multi-layer stringer splice joint (MLSSJ) structure through experiments and numerical simulations for the first time, consequently developing sensor layout rules for such complex structures. Moreover, a Gaussian process (GP)-based probabilistic mining diagnosis method with path-wave band features is proposed. Experiments on a batch of MLSSJ specimens are performed for validation, in which increasing crack lengths are set in each specimen. The results indicate the effectiveness of the proposed probabilistic evaluation method. The maximum root mean squared error of the GP quantitative diagnosis is 1.5 mm.

4.
Ultrasonics ; 118: 106578, 2022 Jan.
Article in English | MEDLINE | ID: mdl-34560381

ABSTRACT

High-order harmonics and sub-harmonics that are engendered upon interaction between surface Rayleigh waves and material flaws have been exploited intensively, for characterizing material defects on or near to waveguide surfaces. Nevertheless, theoretical interpretation on underlying physics of defect-induced nonlinear features of Rayleigh waves remains a daunting task, owing to the difficulty in analytically modeling the stress and displacement fields of a Rayleigh wave in the vicinity of defect, in an explicit and accurate manner. In this study, the Rayleigh wave scattered by a surface or a sub-surface micro-crack is scrutinized analytically, and the second harmonic triggered by the clapping and rubbing behaviors of the micro-crack is investigated, based on the elastodynamic reciprocity theorem. With a virtual wave approach, a full analytical, explicit solution to the micro-crack-induced second harmonic wavefield in the propagating Rayleigh wave is ascertained. Proof-of-concept numerical simulation is performed to verify the analytical solution. Quantitative agreement between analytical and numerical results has demonstrated the accuracy of the solution when used to depict a surface/sub-surface crack-perturbed Rayleigh wavefield and to calibrate the crack-induced wave nonlinearity. The analytical modeling and solution advance the use of Rayleigh waves for early awareness and quantitative characterization of embryonic material defects that are on or near to structural surfaces.

5.
Sensors (Basel) ; 21(4)2021 Feb 11.
Article in English | MEDLINE | ID: mdl-33670240

ABSTRACT

Guided Wave (GW)-based crack monitoring method as a promising method has been widely studied, as this method is sensitive to small cracks and can cover a wide monitoring range. Online crack quantification is difficult as the initiation and growth of crack are affected by various uncertainties. In addition, crack-sensitive GW features are influenced by time-varying conditions which further increase the difficulty in crack quantification. Considering these uncertainties, the Gaussian mixture model (GMM) is studied to model the probability distribution of GW features. To further improve the accuracy and stability of crack quantification under uncertainties, this paper proposes a multi-dimensional uniform initialization GMM. First, the multi-channel GW features are integrated to increase the accuracy of crack quantification, as GW features from different channels have different sensitivity to cracks. Then, the uniform initialization method is adopted to provide more stable initial parameters in the expectation-maximization algorithm. In addition, the relationship between the probability migration index of GMMs and crack length is calibrated with fatigue tests on prior specimens. Finally, the proposed method is applied for online crack quantification on the notched specimen of an aircraft spar with complex fan-shaped cracks under uncertainty.

6.
Sensors (Basel) ; 22(1)2021 Dec 31.
Article in English | MEDLINE | ID: mdl-35009843

ABSTRACT

On-line fatigue crack evaluation is crucial for ensuring the structural safety and reducing the maintenance costs of safety-critical systems. Among structural health monitoring (SHM), guided wave (GW)-based SHM has been deemed as one of the most promising techniques. However, the traditional damage index-based method and machine learning methods require manual processing and selection of GW features, which depend highly on expert knowledge and are easily affected by complicated uncertainties. Therefore, this paper proposes a fatigue crack evaluation framework with the GW-convolutional neural network (CNN) ensemble and differential wavelet spectrogram. The differential time-frequency spectrogram between the baseline signal and the monitoring signal is processed as the CNN input with the complex Gaussian wavelet transform. Then, an ensemble of CNNs is trained to jointly determine the crack length. Real fatigue tests on complex lap joint structures were carried out to validate the proposed method, in which several structures were tested preliminarily for collecting the training dataset and a new structure was adopted for testing. The root mean square error of the training dataset is 1.4 mm. Besides, the root mean square error of the evaluated crack length in the testing lap joint structure was 1.7 mm, showing the effectiveness of the proposed method.


Subject(s)
Machine Learning , Neural Networks, Computer , Normal Distribution , Wavelet Analysis
7.
Ultrasonics ; 101: 105988, 2020 Feb.
Article in English | MEDLINE | ID: mdl-31505329

ABSTRACT

Corrosion damage of aircraft structures can significantly reduce the structural performance and endanger flight safety. There is a pressing need for research on aircraft structural corrosion monitoring technology. Lamb wave tomography (LWT) can be used to evaluate structural corrosion. However, the conventional tomographic method needs sensors with dense array, which is not easy to be satisfied in practice and limits its application. Due to the sparsity of corrosion damage in aircraft structures, compressed sensing (CS), which is an emerging signal processing technique, can be employed to optimize LWT. This paper presents a novel CS-based tomographic method to map out the internal situation of aircraft structure. Compared to conventional LWT, the CS-based tomographic method requires fewer sensors to detect the same corrosion damage while the imaging quality still maintains. The experimental study is carried out to diagnose the real corrosion damage by the new approach. Results show the advantages of the proposed CS-based tomographic method.

8.
Sensors (Basel) ; 19(16)2019 Aug 15.
Article in English | MEDLINE | ID: mdl-31443323

ABSTRACT

Fatigue crack diagnosis (FCD) is of great significance for ensuring safe operation, prolonging service time and reducing maintenance cost in aircrafts and many other safety-critical systems. As a promising method, the guided wave (GW)-based structural health monitoring method has been widely investigated for FCD. However, reliable FCD still meets challenges, because uncertainties in real engineering applications usually cause serious change both to the crack propagation itself and GW monitoring signals. As one of deep learning methods, convolutional neural network (CNN) owns the ability of fusing a large amount of data, extracting high-level feature expressions related to classification, which provides a potential new technology to be applied in the GW-structural health monitoring method for crack evaluation. To address the influence of dispersion on reliable FCD, in this paper, a GW-CNN based FCD method is proposed. In this method, multiple damage indexes (DIs) from multiple GW exciting-acquisition channels are extracted. A CNN is designed and trained to further extract high-level features from the multiple DIs and implement feature fusion for crack evaluation. Fatigue tests on a typical kind of aircraft structure are performed to validate the proposed method. The results show that the proposed method can effectively reduce the influence of uncertainties on FCD, which is promising for real engineering applications.

9.
Sensors (Basel) ; 18(7)2018 Jul 10.
Article in English | MEDLINE | ID: mdl-29996537

ABSTRACT

Due to the growing use of composite materials in aircraft structures, Aircraft Smart Composite Skins (ASCSs) which have the capability of impact monitoring for large-scale composite structures need to be developed. However, the impact of an aircraft composite structure is a random transient event that needs to be monitored on-line continuously. Therefore, the sensor network of an ASCS and the corresponding impact monitoring system which needs to be installed on the aircraft as an on-board device must meet the requirements of light weight, low power consumption and high reliability. To achieve this point, an Impact Region Monitor (IRM) based on piezoelectric sensors and guided wave has been proposed and developed. It converts the impact response signals output from piezoelectric sensors into Characteristic Digital Sequences (CDSs), and then uses a simple but efficient impact region localization algorithm to achieve impact monitoring with light weight and low power consumption. However, due to the large number of sensors of ASCS, the realization of lightweight sensor network is still a key problem to realize an applicable ASCS for on-line and continuous impact monitoring. In this paper, three kinds of lightweight piezoelectric sensor networks including continuous series sensor network, continuous parallel sensor network and continuous heterogeneous sensor network are proposed. They can greatly reduce the lead wires of the piezoelectric sensors of ASCS and they can also greatly reduce the monitoring channels of the IRM. Furthermore, the impact region localization methods, which are based on the CDSs and the lightweight sensor networks, are proposed as well so that the lightweight sensor networks can be applied to on-line and continuous impact monitoring of ASCS with a large number of piezoelectric sensors. The lightweight piezoelectric sensor networks and the corresponding impact region localization methods are validated on the composite wing box of an unmanned aerial vehicle. The accuracy rate of impact region localization is higher than 92%.

10.
Ultrasonics ; 88: 157-167, 2018 Aug.
Article in English | MEDLINE | ID: mdl-29660569

ABSTRACT

To characterize fatigue cracks, in the undersized stage in particular, preferably in a quantitative and precise manner, a two-dimensional (2D) analytical model is developed for interpreting the modulation mechanism of a "breathing" crack on guided ultrasonic waves (GUWs). In conjunction with a modal decomposition method and a variational principle-based algorithm, the model is capable of analytically depicting the propagating and evanescent waves induced owing to the interaction of probing GUWs with a "breathing" crack, and further extracting linear and nonlinear wave features (e.g., reflection, transmission, mode conversion and contact acoustic nonlinearity (CAN)). With the model, a quantitative correlation between CAN embodied in acquired GUWs and crack parameters (e.g., location and severity) is obtained, whereby a set of damage indices is proposed via which the severity of the crack can be evaluated quantitatively. The evaluation, in principle, does not entail a benchmarking process against baseline signals. As validation, the results obtained from the analytical model are compared with those from finite element simulation, showing good consistency. This has demonstrated accuracy of the developed analytical model in interpreting contact crack-induced CAN, and spotlighted its application to quantitative evaluation of fatigue damage.

11.
Ultrasonics ; 82: 134-144, 2018 01.
Article in English | MEDLINE | ID: mdl-28803161

ABSTRACT

Accurate on-line prognosis of fatigue crack propagation is of great meaning for prognostics and health management (PHM) technologies to ensure structural integrity, which is a challenging task because of uncertainties which arise from sources such as intrinsic material properties, loading, and environmental factors. The particle filter algorithm has been proved to be a powerful tool to deal with prognostic problems those are affected by uncertainties. However, most studies adopted the basic particle filter algorithm, which uses the transition probability density function as the importance density and may suffer from serious particle degeneracy problem. This paper proposes an on-line fatigue crack propagation prognosis method based on a novel Gaussian weight-mixture proposal particle filter and the active guided wave based on-line crack monitoring. Based on the on-line crack measurement, the mixture of the measurement probability density function and the transition probability density function is proposed to be the importance density. In addition, an on-line dynamic update procedure is proposed to adjust the parameter of the state equation. The proposed method is verified on the fatigue test of attachment lugs which are a kind of important joint components in aircraft structures.

12.
Materials (Basel) ; 10(5)2017 May 11.
Article in English | MEDLINE | ID: mdl-28772879

ABSTRACT

Structural health monitoring (SHM) of aircraft composite structure is helpful to increase reliability and reduce maintenance costs. Due to the great effectiveness in distinguishing particular guided wave modes and identifying the propagation direction, the spatial-wavenumber filter technique has emerged as an interesting SHM topic. In this paper, a new scanning spatial-wavenumber filter (SSWF) based imaging method for multiple damages is proposed to conduct on-line monitoring of aircraft composite structures. Firstly, an on-line multi-damage SSWF is established, including the fundamental principle of SSWF for multiple damages based on a linear piezoelectric (PZT) sensor array, and a corresponding wavenumber-time imaging mechanism by using the multi-damage scattering signal. Secondly, through combining the on-line multi-damage SSWF and a PZT 2D cross-shaped array, an image-mapping method is proposed to conduct wavenumber synthesis and convert the two wavenumber-time images obtained by the PZT 2D cross-shaped array to an angle-distance image, from which the multiple damages can be directly recognized and located. In the experimental validation, both simulated multi-damage and real multi-damage introduced by repeated impacts are performed on a composite plate structure. The maximum localization error is less than 2 cm, which shows good performance of the multi-damage imaging method. Compared with the existing spatial-wavenumber filter based damage evaluation methods, the proposed method requires no more than the multi-damage scattering signal and can be performed without depending on any wavenumber modeling or measuring. Besides, this method locates multiple damages by imaging instead of the geometric method, which helps to improve the signal-to-noise ratio. Thus, it can be easily applied to on-line multi-damage monitoring of aircraft composite structures.

13.
Sensors (Basel) ; 16(3): 291, 2016 Feb 26.
Article in English | MEDLINE | ID: mdl-26927115

ABSTRACT

Structural Health Monitoring (SHM) technology is considered to be a key technology to reduce the maintenance cost and meanwhile ensure the operational safety of aircraft structures. It has gradually developed from theoretic and fundamental research to real-world engineering applications in recent decades. The problem of reliable damage monitoring under time-varying conditions is a main issue for the aerospace engineering applications of SHM technology. Among the existing SHM methods, Guided Wave (GW) and piezoelectric sensor-based SHM technique is a promising method due to its high damage sensitivity and long monitoring range. Nevertheless the reliability problem should be addressed. Several methods including environmental parameter compensation, baseline signal dependency reduction and data normalization, have been well studied but limitations remain. This paper proposes a damage propagation monitoring method based on an improved Gaussian Mixture Model (GMM). It can be used on-line without any structural mechanical model and a priori knowledge of damage and time-varying conditions. With this method, a baseline GMM is constructed first based on the GW features obtained under time-varying conditions when the structure under monitoring is in the healthy state. When a new GW feature is obtained during the on-line damage monitoring process, the GMM can be updated by an adaptive migration mechanism including dynamic learning and Gaussian components split-merge. The mixture probability distribution structure of the GMM and the number of Gaussian components can be optimized adaptively. Then an on-line GMM can be obtained. Finally, a best match based Kullback-Leibler (KL) divergence is studied to measure the migration degree between the baseline GMM and the on-line GMM to reveal the weak cumulative changes of the damage propagation mixed in the time-varying influence. A wing spar of an aircraft is used to validate the proposed method. The results indicate that the crack propagation under changing structural boundary conditions can be monitored reliably. The method is not limited by the properties of the structure, and thus it is feasible to be applied to composite structure.

14.
Sensors (Basel) ; 16(3)2016 Mar 03.
Article in English | MEDLINE | ID: mdl-26950130

ABSTRACT

Prognostics and health management techniques have drawn widespread attention due to their ability to facilitate maintenance activities based on need. On-line prognosis of fatigue crack propagation can offer information for optimizing operation and maintenance strategies in real-time. This paper proposes a Lamb wave-particle filter (LW-PF)-based method for on-line prognosis of fatigue crack propagation which takes advantages of the possibility of on-line monitoring to evaluate the actual crack length and uses a particle filter to deal with the crack evolution and monitoring uncertainties. The piezoelectric transducers (PZTs)-based active Lamb wave method is adopted for on-line crack monitoring. The state space model relating to crack propagation is established by the data-driven and finite element methods. Fatigue experiments performed on hole-edge crack specimens have validated the advantages of the proposed method.

15.
Ultrasonics ; 64: 10-24, 2016 Jan.
Article in English | MEDLINE | ID: mdl-26253754

ABSTRACT

The spatial-wavenumber filtering technique is an effective approach to distinguish the propagating direction and wave mode of Lamb wave in spatial-wavenumber domain. Therefore, it has been gradually studied for damage evaluation in recent years. But for on-line impact monitoring in practical application, the main problem is how to realize the spatial-wavenumber filtering of impact signal when the wavenumber of high spatial resolution cannot be measured or the accurate wavenumber curve cannot be modeled. In this paper, a new model-independent spatial-wavenumber filter based impact imaging method is proposed. In this method, a 2D cross-shaped array constructed by two linear piezoelectric (PZT) sensor arrays is used to acquire impact signal on-line. The continuous complex Shannon wavelet transform is adopted to extract the frequency narrowband signals from the frequency wideband impact response signals of the PZT sensors. A model-independent spatial-wavenumber filter is designed based on the spatial-wavenumber filtering technique. Based on the designed filter, a wavenumber searching and best match mechanism is proposed to implement the spatial-wavenumber filtering of the frequency narrowband signals without modeling, which can be used to obtain a wavenumber-time image of the impact relative to a linear PZT sensor array. By using the two wavenumber-time images of the 2D cross-shaped array, the impact direction can be estimated without blind angle. The impact distance relative to the 2D cross-shaped array can be calculated by using the difference of time-of-flight between the frequency narrowband signals of two different central frequencies and the corresponding group velocities. The validations performed on a carbon fiber composite laminate plate and an aircraft composite oil tank show a good impact localization accuracy of the model-independent spatial-wavenumber filter based impact imaging method.

16.
Materials (Basel) ; 10(1)2016 Dec 23.
Article in English | MEDLINE | ID: mdl-28772366

ABSTRACT

The results of Lamb wave identification for the aerospace structures could be easily affected by the nonlinear-dispersion characteristics. In this paper, dispersion compensation of Lamb waves is of particular concern. Compared with the similar research works on the traditional signal domain transform methods, this study is based on signal construction from the viewpoint of nonlinear wavenumber linearization. Two compensation methods of linearly-dispersive signal construction (LDSC) and non-dispersive signal construction (NDSC) are proposed. Furthermore, to improve the compensation effect, the influence of the signal construction process on the other crucial signal properties, including the signal waveform and amplitude spectrum, is considered during the investigation. The linear-dispersion and non-dispersion effects are firstly analyzed. Then, after the basic signal construction principle is explored, the numerical realization of LDSC and NDSC is discussed, in which the signal waveform and amplitude spectrum preservation is especially regarded. Subsequently, associated with the delay-and-sum algorithm, LDSC or NDSC is employed for high spatial resolution damage imaging, so that the adjacent multi-damage or quantitative imaging capacity of Lamb waves can be strengthened. To verify the proposed signal construction and damage imaging methods, the experimental and numerical validation is finally arranged on the aluminum plates.

17.
Guang Pu Xue Yu Guang Pu Fen Xi ; 35(3): 724-9, 2015 Mar.
Article in Chinese | MEDLINE | ID: mdl-26117887

ABSTRACT

In order to improve the security of aircraft repaired structures, a method of crack propagation monitoring in repaired structures is put forward basing on characteristics of Fiber Bragg Grating (FBG) reflecting spectra in this article. With the cyclic loading effecting on repaired structure, cracks propagate, while non-uniform strain field appears nearby the tip of crack which leads to the FBG sensors' reflecting spectra deformations. The crack propagating can be monitored by extracting the characteristics of FBG sensors' reflecting spectral deformations. A finite element model (FEM) of the specimen is established. Meanwhile, the distributions of strains which are under the action of cracks of different angles and lengths are obtained. The characteristics, such as main peak wavelength shift, area of reflecting spectra, second and third peak value and so on, are extracted from the FBGs' reflecting spectral which are calculated by transfer matrix algorithm. An artificial neural network is built to act as the model between the characteristics of the reflecting spectral and the propagation of crack. As a result, the crack propagation of repaired structures is monitored accurately and the error of crack length is less than 0.5 mm, the error of crack angle is less than 5 degree. The accurately monitoring problem of crack propagation of repaired structures is solved by taking use of this method. It has important significance in aircrafts safety improvement and maintenance cost reducing.

18.
Sensors (Basel) ; 13(10): 13356-81, 2013 Oct 01.
Article in English | MEDLINE | ID: mdl-24084123

ABSTRACT

To reduce time and cost of damage inspection, on-line impact monitoring of aircraft composite structures is needed. A digital monitor based on an array of piezoelectric transducers (PZTs) is developed to record the impact region of impacts on-line. It is small in size, lightweight and has low power consumption, but there are two problems with the impact alarm region localization method of the digital monitor at the current stage. The first one is that the accuracy rate of the impact alarm region localization is low, especially on complex composite structures. The second problem is that the area of impact alarm region is large when a large scale structure is monitored and the number of PZTs is limited which increases the time and cost of damage inspections. To solve the two problems, an impact alarm region imaging and localization method based on digital sequences and time reversal is proposed. In this method, the frequency band of impact response signals is estimated based on the digital sequences first. Then, characteristic signals of impact response signals are constructed by sinusoidal modulation signals. Finally, the phase synthesis time reversal impact imaging method is adopted to obtain the impact region image. Depending on the image, an error ellipse is generated to give out the final impact alarm region. A validation experiment is implemented on a complex composite wing box of a real aircraft. The validation results show that the accuracy rate of impact alarm region localization is approximately 100%. The area of impact alarm region can be reduced and the number of PZTs needed to cover the same impact monitoring region is reduced by more than a half.


Subject(s)
Aircraft/instrumentation , Algorithms , Equipment Failure Analysis/instrumentation , Manufactured Materials/analysis , Micro-Electrical-Mechanical Systems/instrumentation , Signal Processing, Computer-Assisted/instrumentation , Transducers , Equipment Design
19.
Sensors (Basel) ; 12(11): 14570-91, 2012 Oct 29.
Article in English | MEDLINE | ID: mdl-23202176

ABSTRACT

Wireless sensor networks (WSNs) have received tremendous attention over the past ten years. In engineering applications of WSNs, a number of sensor nodes are usually spread across some specific geographical area. Some of these nodes have to work in harsh environments. Dependability of the Wireless Sensor Network (WSN) is very important for its successful applications in the engineering area. In ordinary research, when a node has a failure, it is usually discarded and the network is reorganized to ensure the normal operation of the WSN. Using appropriate WSN re-organization methods, though the sensor networks can be reorganized, this causes additional maintenance costs and sometimes still decreases the function of the networks. In those situations where the sensor networks cannot be reorganized, the performance of the whole WSN will surely be degraded. In order to ensure the reliable and low cost operation of WSNs, a method to develop a wireless sensor node with self-healing ability based on reconfigurable hardware is proposed in this paper. Two self-healing WSN node realization paradigms based on reconfigurable hardware are presented, including a redundancy-based self-healing paradigm and a whole FPAA/FPGA based self-healing paradigm. The nodes designed with the self-healing ability can dynamically change their node configurations to repair the nodes’ hardware failures. To demonstrate these two paradigms, a strain sensor node is adopted as an illustration to show the concepts. Two strain WSN sensor nodes with self-healing ability are developed respectively according to the proposed self-healing paradigms. Evaluation experiments on self-healing ability and power consumption are performed. Experimental results show that the developed nodes can self-diagnose the failures and recover to a normal state automatically. The research presented can improve the robustness of WSNs and reduce the maintenance cost of WSNs in engineering applications.

20.
Sensors (Basel) ; 9(6): 4195-210, 2009.
Article in English | MEDLINE | ID: mdl-22408521

ABSTRACT

The verification of aerospace structures, including full-scale fatigue and static test programs, is essential for structure strength design and evaluation. However, the current overall ground strength testing systems employ a large number of wires for communication among sensors and data acquisition facilities. The centralized data processing makes test programs lack efficiency and intelligence. Wireless sensor network (WSN) technology might be expected to address the limitations of cable-based aeronautical ground testing systems. This paper presents a wireless sensor network based aircraft strength testing (AST) system design and its evaluation on a real aircraft specimen. In this paper, a miniature, high-precision, and shock-proof wireless sensor node is designed for multi-channel strain gauge signal conditioning and monitoring. A cluster-star network topology protocol and application layer interface are designed in detail. To verify the functionality of the designed wireless sensor network for strength testing capability, a multi-point WSN based AST system is developed for static testing of a real aircraft undercarriage. Based on the designed wireless sensor nodes, the wireless sensor network is deployed to gather, process, and transmit strain gauge signals and monitor results under different static test loads. This paper shows the efficiency of the wireless sensor network based AST system, compared to a conventional AST system.

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