Revealing the Nanoscopic Corrosive Degradation Mechanism of Nickel-Rich Layered Oxide Cathodes at Low State-of-Charge Levels: Corrosion Cracking and Pitting.

Ni-rich layered oxides have received significant attention as promising cathode materials for Li-ion batteries due to their high reversible capacity. However, intergranular and intragranular cracks form at high state-of-charge (SOC) levels exceeding 4.2 V (vs. Li/Li+), representing a prominent failure mechanism of Ni-rich layered oxides. The nanoscale crack formation at high SOC levels is attributed to a significant volume change resulting from a phase transition between the H2 and H3 phases. Herein, in contrast to the electrochemical crack formation at high SOC levels, another mechanism of chemical crack and pit formation on a nanoscale is directly evidenced in fully lithiated Ni-rich layered oxides (low SOC levels). This mechanism is associated with intergranular stress corrosion cracking, driven by chemical corrosion at elevated temperatures. The nanoscopic chemical corrosion behavior of Ni-rich layered oxides during aging at elevated temperatures is investigated using high-resolution transmission electron microscopy, revealing that microcracks can develop through two distinct mechanisms: electrochemical cycling and chemical corrosion. Notably, chemical corrosion cracks can occur even in a fully discharged state (low SOC levels), whereas electrochemical cracks are observed only at high SOC levels. This finding provides a comprehensive understanding of the complex failure mechanisms of Ni-rich layered oxides and provides an opportunity to improve their electrochemical performance.

Correlation of Time-Dependent Oxygen Surface Exchange Kinetics with Surface Chemistry of La0.6Sr0.4Co0.2Fe0.8O3-δ Catalysts.

The Sr segregation at the surface of a perovskite La0.6Sr0.4Co0.2Fe0.8O3-δ (LSCF) oxygen electrode is detrimental to the electrochemical performance and durability of energy conversion devices such as solid oxide fuel cells. However, a quantitative correlation of degradation of the oxygen surface exchange kinetics with Sr precipitation formation at the LSCF surface is not clearly understood yet. Herein, the correlation of the time-dependent degradation mechanisms of the LSCF catalysts with respect to Sr segregation phenomenon at the surface were investigated at 800 °C for a prolonged annealing time (∼800 h) by combining in situ electrochemical measurements, and ex situ chemical and structural analyses at the multiscale. The in situ monitored surface exchange coefficient (kchem) was found to drastically drop by ∼86% over the 800 h, and it was accompanied by the formation of Sr-containing secondary phases on the bulk LSCF surface, as expected. However, the estimated coverage of Sr segregation on the LSCF surface was only ∼15%, even after 800 h of aging time, showing significant deviation from the kchem degradation rate (∼86%). The surface chemistry evolution at the clean surface area, which is believed to be electrochemically active, was further analyzed on the nanoscale. The quantified results showed that the Sr elemental fraction of the A-site at the outermost surface of the LSCF samples was becoming deficient from ∼4.0 at 0 h to ∼0.27 at 800 h annealing. Interestingly, the time-dependent behavioral tendencies between kchem degradation and surface Sr fractional changes were highly analogous. Thus, our results suggest that this Sr deficiency at the clean surface region more dominantly impacts the degradation process rather than an electrochemical activity passivation by the SrOx precipitates, which has been shown to be a major degradation mechanism of LSCF performance.