Synthesis and Characterization of High Surface Area Transparent SiOC Aerogels from Hybrid Silicon Alkoxide: A Comparison between Ambient Pressure and Supercritical Drying.

In this article, highly porous and transparent silicon oxycarbide (SiOC) gels are synthesized from Bis(Triethoxysilyl) methane (BTEM). The gels are synthesized by the sol-gel technique followed by both ambient pressure and supercritical drying. Then, the portion of wet gels have been pyrolyzed in a hydrogen atmosphere at 800 and 1100 °C. The FT-IR spectroscopy analysis and nitrogen sorption results indicate the successful synthesis of Si-O-Si bonds and the formation of mesopores. From a hysteresis loop, the SiOC ceramics showed the H1 type characteristic with well-defined cylindrical pore channels for the aerogel and the H2 type for the ambigel samples, indicating that the pores are distorted due to the capillary stress. The produced gels are mesoporous materials having high surface areas with a maximum of 1140 m2/g and pore volume of 2.522 cm3/g obtained from BTEM aerogels. The pyrolysis of BTEM aerogels at 800 °C results in the production of a bulk and transparent sample with a slightly pale white color, while BTEM xerogels are totally transparent and colorless at the same temperature. At 1100 °C, all the aerogels become opaque brown, confirming the formation of free carbon and crystalline silicon.

Influence of Gas-Flow Conditions on the Evolution of Thermally Insulating Si3N4 Nano-Felts.

This paper discusses the role of nitrogen (N2) gas flow conditions on the formation of silicon nitride (Si3N4) nano-felts from polysiloxane-impregnated polyurethane (PU) foams. The polymeric foam was converted into an amorphous silicon oxycarbide (SiOC) artefact during pyrolysis, which was then transformed, at a higher temperature, into a Si3N4 felt through a reaction between the decomposition products of SiOC with N2. The study identified that a N2 flux of ~2.60 cm.min-1 at the cross-section of the furnace (controlled to 100 cm3.min-1 at the inlet of the furnace using a flowmeter) substantially favored the transformation of the parent SiOC foam to Si3N4 felts. This process intensification step significantly reduced the wastage and the energy requirement while considering the material production on a bulk scale. The study also inferred that the cell sizes of the initial PU templates influenced the foam to felt transformation.