A Comparative Investigation of the Reliability of Biodegradable Components Produced through Additive Manufacturing Technology.

Using the linear elastic finite element method, we investigated how defects significantly influence the integrity of 3D-printed parts made from biodegradable material by experimental techniques and numerical simulations. A defective flaw was incorporated into the tensile test dog-bone sample using Computer-Aided Design and processed by slicing software. Three distinct raster angles examine two sets of samples, one featuring intact specimens and the other with the introduced defects. An open-source 3D printer was used to fabricate both sets of samples, utilizing biodegradable PLA material. In finite element analysis, we employed a highly detailed model that precisely accounted for the geometry and dimensions of the extruded 3D-printed filament, accurately replicating the actual configuration of the 3D-printed samples to an extent. Our study involved a thorough comparative analysis between the experimental results and the FEA simulations. Our findings uncovered a consistent trend for the intact and defective samples under tensile load. Specifically, in the intact case, the samples with a zero-degree raster orientation presented the highest resistance to failure and displayed minimal elongation. Remarkably, these conclusions paralleled our observations of the defective samples as well. Finite element analysis revealed that the stresses, including Principal, Max shear, and Von Mises, were remarkably higher at the 3D-printed samples' outer surface than the inner layers, reflecting that the failure starts at the outer surface since they exceeded the theoretical values, indicating a significant discrepancy between the simulated and anticipated values.

Characteristics of antenna fabricated using additive manufacturing technology and the potential applications.

Antennas play a critical role in modern technology. They are used in various devices and applications, including wireless communication, broadcasting, navigation, military, and space. Overall, the importance of antennas in technology lies in their ability to transmit and receive signals, allowing communication and information transfer across various applications and devices. Three-dimensional printing technology creates antennas using multiple materials, including plastics, metals, and ceramics. Some standard 3D printing techniques used to create antennas include Fused Deposition Modeling (FDM), Stereolithography (SLA), and Selective Laser Sintering (SLS). These antennas can be made in various shapes and sizes. 3D printing can help create complex and customized antenna designs that are difficult or impossible to produce using traditional manufacturing methods. 3D-printing technology has many advantages for building antennas, including customization, ease of fabrication, and cost-effectiveness. This review comprehensively evaluates the usage of 3D-printing technology in antenna fabrication.

Characteristics and Key Features of Antimicrobial Materials and Associated Mechanisms for Diverse Applications.

Since the Fourth Industrial Revolution, three-dimensional (3D) printing has become a game changer in manufacturing, particularly in bioengineering, integrating complex medical devices and tools with high precision, short operation times, and low cost. Antimicrobial materials are a promising alternative for combating the emergence of unforeseen illnesses and device-related infections. Natural antimicrobial materials, surface-treated biomaterials, and biomaterials incorporated with antimicrobial materials are extensively used to develop 3D-printed products. This review discusses the antimicrobial mechanisms of different materials by providing examples of the most commonly used antimicrobial materials in bioengineering and brief descriptions of their properties and biomedical applications. This review will help researchers to choose suitable antimicrobial agents for developing high-efficiency biomaterials for potential applications in medical devices, packaging materials, biomedical applications, and many more.

Investigating the Properties and Characterization of a Hybrid 3D Printed Antimicrobial Composite Material Using FFF Process: Innovative and Swift.

Novel strategies and materials have gained the attention of researchers due to the current pandemic, the global market high competition, and the resistance of pathogens against conventional materials. There is a dire need to develop cost-effective, environmentally friendly, and biodegradable materials to fight against bacteria using novel approaches and composites. Fused filament fabrication (FFF), also known as fused deposition modeling (FDM), is the most effective and novel fabrication method to develop these composites due to its various advantages. Compared to metallic particles alone, composites of different metallic particles have shown excellent antimicrobial properties against common Gram-positive and Gram-negative bacteria. This study investigates the antimicrobial properties of two sets of hybrid composite materials, i.e., Cu-PLA-SS and Cu-PLA-Al, are made using copper-enriched polylactide composite, one-time printed side by-side with stainless steel/PLA composite, and second-time with aluminum/PLA composite respectively. These materials have 90 wt.% of copper, 85 wt.% of SS 17-4, 65 wt.% of Al with a density of 4.7 g/cc, 3.0 g/cc, and 1.54 g/cc, respectively, and were fabricated side by side using the fused filament fabrication (FFF) printing technique. The prepared materials were tested against Gram-positive and Gram-negative bacteria such as Escherichia coli (E. coli), Staphylococcus aureus (S. aureus), Pseudomonas aeruginosa (P. aeruginosa), Salmonella Poona (S. Poona), and Enterococci during different time intervals (5 min, 10 min, 20 min, 1 h, 8 h, and 24 h). The results revealed that both samples showed excellent antimicrobial efficiency, and 99% reduction was observed after 10 min. Hence, three-dimensional (3D) printed polymeric composites enriched with metallic particles can be utilized for biomedical, food packaging, and tissue engineering applications. These composite materials can also provide sustainable solutions in public places and hospitals where the chances of touching surfaces are higher.

The potential of adopting natural fibers reinforcements for fused deposition modeling: Characterization and implications.

Natural fibers or their derivatives have gained significant attention as green fillers or reinforcement materials due to their abundant availability, environment-friendly nature and biodegradability for sustainable development. Despite the availability of modern alternatives such as concrete, glass-fiber/resin composites, steel, and plastics, there is still considerable demand for naturally occurring based materials for different applications due to their low cost, durability, strength, heat, sound, and fire-resistance characteristics. 3D printing has provided a novel approach to the development and advancement of natural fiber-based composite materials, as well as an important platform for the advancement of biomass materials toward intelligentization and industrialization. The features of 3D printing, particularly fast prototyping and small start-up, allow the easy fabrication of materials for a wide range of applications. This review highlights the current progress and potential commercial applications of 3D printed composites reinforced with natural fibers or biomass. This study discussed that 3D printing technology can be effectively utilized for different applications, including producing electroactive papers, fuel cell membranes, adhesives, wastewater treatment, biosensors, and its potential applications in the automobile, building, and construction industries. The research in the literature showed that even if the field of 3D printing has advanced significantly, problems still need to be solved, such as material incompatibility and material cost. Further studies could be conducted to improve and adapt the methods to work with various materials. More effort should be put into developing affordable printer technologies and materials that work with these printers to broaden the applications for 3D printed objects.

Comparative Experimental Investigation of Biodegradable Antimicrobial Polymer-Based Composite Produced by 3D Printing Technology Enriched with Metallic Particles.

Due to the prevailing existence of the COVID-19 pandemic, novel and practical strategies to combat pathogens are on the rise worldwide. It is estimated that, globally, around 10% of hospital patients will acquire at least one healthcare-associated infection. One of the novel strategies that has been developed is incorporating metallic particles into polymeric materials that neutralize infectious agents. Considering the broad-spectrum antimicrobial potency of some materials, the incorporation of metallic particles into the intended hybrid composite material could inherently add significant value to the final product. Therefore, this research aimed to investigate an antimicrobial polymeric PLA-based composite material enhanced with different microparticles (copper, aluminum, stainless steel, and bronze) for the antimicrobial properties of the hybrid composite. The prepared composite material samples produced with fused filament fabrication (FFF) 3D printing technology were tested for different time intervals to establish their antimicrobial activities. The results presented here depict that the sample prepared with 90% copper and 10% PLA showed the best antibacterial activity (99.5%) after just 20 min against different types of bacteria as compared to the other samples. The metallic-enriched PLA-based antibacterial sheets were remarkably effective against Staphylococcus aureus and Escherichia coli; therefore, they can be a good candidate for future biomedical, food packaging, tissue engineering, prosthetic material, textile industry, and other science and technology applications. Thus, antimicrobial sheets made from PLA mixed with metallic particles offer sustainable solutions for a wide range of applications where touching surfaces is a big concern.

Implementing FDM 3D Printing Strategies Using Natural Fibers to Produce Biomass Composite.

Current environmental concerns have led to a search of more environmentally friendly manufacturing methods; thus, natural fibers have gained attention in the 3D printing industry to be used as bio-filters along with thermoplastics. The utilization of natural fibers is very convenient as they are easily available, cost-effective, eco-friendly, and biodegradable. Using natural fibers rather than synthetic fibers in the production of the 3D printing filaments will reduce gas emissions associated with the production of the synthetic fibers that would add to the current pollution problem. As a matter of fact, natural fibers have a reinforcing effect on plastics. This review analyzes how the properties of the different polymers vary when natural fibers processed to produce filaments for 3D Printing are added. The results of using natural fibers for 3D Printing are presented in this study and appeared to be satisfactory, while a few studies have reported some issues.