Scalable MXene and PEDOT-CNT Nanocoatings for Fibre-Reinforced Composite De-Icing.

In this study, the de-icing performance is investigated between traditional carbon fibre-based coatings and novel MXene and poly(3,4-ethylenedioxythiophene)-coated single-walled carbon nanotube (PEDOT-CNT) nanocoatings, based on simple and scalable coating application. The thickness and morphology of the coatings are investigated using atomic force microscopy and scanning electron microscopy. Adhesion strength, as well as electrical properties, are evaluated on rough and glossy surfaces of the composite. The flexibility and electrical sensitivity of the coatings are studied under three-point bending. Additionally, the influence of ambient temperature on coating's electrical resistance is investigated. Finally, thermal imaging and Joule heating are analysed with high-accuracy infrared cameras. Under the same power density, the increase in average temperature is 84% higher for MXenes and 117% for PEDOT-CNT, when compared with fibre-based coatings. Furthermore, both nanocoatings result in up to three times faster de-icing. These easily processable nanocoatings offer fast and efficient de-icing for large composite structures such as wind turbine blades without adding any significant weight.

In Situ Deformation Monitoring of 3D Woven Composite T-Profile Using MXene Nanoparticles.

The aim of this study was to develop a process-efficient smart three-dimensional (3D) woven composite T-profile by depositing MXene nanoparticles at the junction for sensing damage and deformation at the junction. Such smart composites could find application in the online health monitoring of complex-shaped parts. The composites were manufactured by infusing epoxy resin in a single-layer fabric T-profile preform, woven in folded form on a dobby shuttle loom using 300 tex glass roving. The chemically etched Ti3C2Tz MXene nanoparticles were dispersed in deionised water and 10 layers were sprayed at the junction of the composite to form a conductive coating. The MXene-coated composite T-profile specimens were subjected to tensile and fatigue loading to study the electromechanical response of the MXene coating to applied displacement. The results showed that the MXene coating was able to sense the sample deformation till ultimate failure of the composite. The MXene coating was also able to effectively sense the tensile-tensile fatigue loading, carried out at 2000 cycles and 4000 cycles for a 50 N-0.5 Hz and a 100 N-1 Hz load-frequency combination, respectively, while being sensitive to the overall deformation of the composite. The smart complex-shaped composites developed in this work were capable of monitoring their health under tensile and fatigue loading in real time.

Electrical Conductivity of Glass Fiber-Reinforced Plastic with Nanomodified Matrix for Damage Diagnostic.

The electrical conductivity of glass fiber-reinforced plastic (GFRP) with epoxy matrix modified by multiwall carbon nanotubes (MWCNT) was studied. The electrical conductivity of nanomodified lamina and multi-layered GFRP was investigated on several levels using a structural approach. Components of the electrical conductivity tensor for unidirectional-reinforced monolayer were calculated similarly as in micromechanics using the conductivity of the nanomodified matrix. The electrical conductivity of multilayer composite was calculated using laminate theory and compared with values measured experimentally for various fiber orientation angles. Calculated and experimental data were in good agreement. The voltage distribution measured throughout the laminate allowed detecting the damage in its volume. The electrode network located on the laminate surface could determine the location, quantification, and geometry of the damage in the GFRP lamina modified with MWCNT. Experimental and calculated electrical resistance data for GFRP double-cantilever beam specimens were investigated in Mode I interlaminar fracture toughness test. Results demonstrate that electrical resistance could be successfully used for the diagnostic of the crack propagation during interlaminar fracture of the MWCNT-modified GFRP.

Strain Sensing Coatings for Large Composite Structures Based on 2D MXene Nanoparticles.

Real-time strain monitoring of large composite structures such as wind turbine blades requires scalable, easily processable and lightweight sensors. In this study, a new type of strain-sensing coating based on 2D MXene nanoparticles was developed. A Ti3C2Tz MXene was prepared from Ti3AlC2 MAX phase using hydrochloric acid and lithium fluoride etching. Epoxy and glass fibre-reinforced composites were spray-coated using an MXene water solution. The morphology of the MXenes and the roughness of the substrate were characterised using optical microscopy and scanning electron microscopy. MXene coatings were first investigated under various ambient conditions. The coating experienced no significant change in electrical resistance due to temperature variation but was responsive to the 301-365 nm UV spectrum. In addition, the coating adhesion properties, electrical resistance stability over time and sensitivity to roughness were also analysed in this study. The electromechanical response of the MXene coating was investigated under tensile loading and cyclic loading conditions. The gauge factor at a strain of 4% was 10.88. After 21,650 loading cycles, the MXene coating experienced a 16.25% increase in permanent resistance, but the response to loading was more stable. This work provides novel findings on electrical resistance sensitivity to roughness and electromechanical behaviour under cyclic loading, necessary for further development of MXene-based nanocoatings. The advantages of MXene coatings for large composite structures are processability, scalability, lightweight and adhesion properties.

Novel Hybrid Polymer Composites with Graphene and MXene Nano-Reinforcements: Computational Analysis.

This paper presents a computational analysis on the mechanical and damage behavior of novel hybrid polymer composites with graphene and MXene nano-reinforcements targeted for flexible electronics and advanced high-strength structural applications with additional functions, such as real-time monitoring of structural integrity. Geometrical models of three-dimensional representative volume elements of various configurations were generated, and a computational model based on the micromechanical finite element method was developed and solved using an explicit dynamic solver. The influence of the geometrical orientation, aspect ratio, and volume fractions of the inclusions, as well as the interface properties between the nano-reinforcements and the matrix on the mechanical behavior, was determined. The results of the presented research give initial insights about the mechanical and damage behavior of the proposed composites and provide insight for future design iterations of similar multifunctional materials.

Deformation and Failure of MXene Nanosheets.

This work is aimed at the development of finite element models and prediction of the mechanical behavior of MXene nanosheets. Using LS-Dyna Explicit software, a finite element model was designed to simulate the nanoindentation process of a two-dimensional MXene Ti3C2Tz monolayer flake and to validate the material model. For the evaluation of the adhesive strength of the free-standing Ti3C2Tz-based film, the model comprised single-layered MXene nanosheets with a specific number of individual flakes, and the reverse engineering method with a curve fitting approach was used. The interlaminar shear strength, in-plane stiffness, and shear energy release rate of MXene film were predicted using this approach. The results of the sensitivity analysis showed that interlaminar shear strength and in-plane stiffness have the largest influence on the mechanical behavior of MXene film under tension, while the shear energy release rate mainly affects the interlaminar damage properties of nanosheets.