ABSTRACT
Sulfide stress cracking (SSC) failure is a main concern for the pressure vessel steel Q345 used in harsh sour oil and gas environments containing hydrogen sulfide (H2S). Methods used to improve the strength of steel usually decrease their SSC resistance. In this work, a quenching and tempering (Q&T) processing method is proposed to provide higher strength combined with better SSC resistance for hot-rolled Q345 pressure vessel steel. Compared to the initial hot-rolled plates having a yield strength (YS) of ~372 MPa, the Q&T counterparts had a YS of ~463 MPa, achieving a remarkable improvement in the strength level. Meanwhile, there was a resulting SSC failure in the initial hot-rolled plates, which was not present in the Q&T counterparts. The SSC failure was not only determined by the strength. The carbon-rich zone, residual stress, and sensitive hardness in the banded structure largely determined the susceptibility to SSC failure. The mechanism of the property amelioration might be ascribed to microstructural modification by the Q&T processing. This work provides an approach to develop improved strength grades of SSC-resistant pressure vessel steels.
ABSTRACT
This work investigated the tensile characteristics of plain C-Mn steel with an ultrafine grained ferrite/cementite (UGF/C) microstructure and coarse-grained ferrite/pearlite (CGF/P) microstructure. The tensile tests were performed at temperatures between 77 K and 323 K. The lower yield and the ultimate tensile strengths were significantly increased when the microstructure was changed from the CGF/P to the UGF/C microstructures, but the total elongation and the uniform elongation decreased. A microstructural change from the CGF/P microstructure to the UGF/C microstructure had an influence on the athermal component of the lower yield and the ultimate tensile strengths but not on the thermal component. The UGF/C microstructure with a higher carbon content provided a higher strength without losing ductility because cementite particles restrained necking.
