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1.
Sci Rep ; 14(1): 13045, 2024 Jun 06.
Article in English | MEDLINE | ID: mdl-38844674

ABSTRACT

When conducting retreat mining in segmented coal pillars, the dynamic evolution of stress and overlying strata structure is more complex than conventional working faces due to the influence of adjacent working faces. Understanding and mastering the dynamic evolution patterns of overlying strata structure after retreat mining in segmented coal pillar working faces is essential for guiding the safe recovery of coal pillar resources under similar conditions. Through statistical analysis of the types of residual coal and the mining techniques, the current research status of residual coal mining system in China has been summarized. Based on the safety recovery technology system for multi-type residual coal pillar resources at Zhaogu No.2 Mine, this paper focuses on narrow coal pillar working faces in sections with fully mined-out areas on both sides. By using research methods such as on-site measurement, theoretical analysis, numerical simulation, and engineering experiments, starting from the stress state analysis and evolution law of coal seam mining, the dynamic evolution law of the overlying rock structure of sectional coal pillars has been mastered. On this basis, a stress arch mechanical model of the mining area is constructed, and the working resistance of the support is calculated and determined, ensuring the safe recovery of the working face. The research results show that before the backfilling of the sectional coal pillar working face, the working face is affected by the overlapping mining of the goaf on both sides, presenting a "bimodal" stress distribution pattern, with a stress concentration coefficient between 1.78 and 3.2. After the extraction of segmented coal pillars, stress arches consisting of high-stress zones form along both the strike and dip of the working face. The structural support provided by stress arches undergoes a dynamic evolution process of "formation-development-elevation-stabilization" as the working face advances. Following the instability and rupture of the lower basic roof hinge structure, the stress-bearing structure shifts to the higher basic roof, continuing to provide support for the surrounding rock stress in the mining space of the working face. A stress arch mechanical model for the dip and strike of the mining area is constructed , and the shape characteristics of the overlying rock stress arch in the coal pillar working face is mastered. Based on the stress distribution law and stress arch evolution characteristics of the surrounding rock of the coal pillar working face, the maximum working resistance of the support in the working face is theoretically calculated to be 9153.48kN. Compared with the measured mine pressure data, the selected support effectively ensures the safety production of the working face.

2.
Sci Rep ; 14(1): 13900, 2024 Jun 17.
Article in English | MEDLINE | ID: mdl-38886402

ABSTRACT

In order to reveal the disastrous mechanism of seepage instability of karst collapse column considering variable mass effect, a variable mass fluid-solid coupling mechanical model of water inrush is established, by considering the random distribution characteristics of a collapse column. Taking Qianjin coal mine as the research background, based on the Weibull distribution theory, the heterogeneous distribution characteristics of rock mass is described, and COMSOL Multiphysics numerical simulation software is employed to simulate the seepage characteristics and inrush water changes in collapse columns under different conditions of homogeneity, water pressure, and initial porosity. The research results show that the greater the homogeneity is, the more water conduction channels are formed, and the porosity increases accordingly, when considering the influence of different homogeneity on the seepage characteristics of broken rock mass, which eventually leads to water inrush accidents and a sharp increase in water inflow. Besides, when studying the seepage evolution law of different water pressures on a broken rock mass, an elevation of water pressure dramatically increases the porosity and seepage rate of the water. Over time, the broken rock particles gradually migrate and the fine particles are transported and eroded by the water flow, resulting in changes in the seepage characteristics and the formation of potential water diversion channels. Finally, when taking into account the effect of different initial porosity on the fractured rock mass seepage characteristics, the greater the original porosity is, the higher the seepage velocity is, and the particle migration increases the permeability. This leads to a more pronounced conductive water passage formation, which reveals the disastrous mechanism of seepage instability of karst collapse column considering variable mass effect.

3.
Sci Rep ; 14(1): 10982, 2024 May 14.
Article in English | MEDLINE | ID: mdl-38744948

ABSTRACT

With the deep extension of coal mining in China, fault water inrush has become one of the major disasters threatening the safety production of coal mine. Based on the control equations of steady state and non-Darcy seepage in fractured rock mass, the multi-parameter nonlinear dynamic seepage equations of fractured rock mass are established in this paper. Based on the nonlinear dynamics theory, the function of the state variable in the system is derived, and the influence of the gradual change of non-Darcy flow factors on the structural stability of seepage system is studied. The research achievements show that there are three branches in the equilibrium state of the seepage system. Specifically, the stability of the equilibrium state changes abruptly near the limit parameter. The seepage dynamic system of fractured rock mass has the delayed bifurcation, and the coal mine disaster such as fault water inrush occurs easily at the bifurcation point. The research results are of great significance to enrich the theory of fault water inrush in coal mine, and to reveal the disastrous mechanism of fault water inrush and guide its prevention and control technology in coal mine, which can provide the theoretical reference for predicting the water seepage stability in fractured rock mass.

4.
Sci Rep ; 14(1): 9992, 2024 May 01.
Article in English | MEDLINE | ID: mdl-38693305

ABSTRACT

A two-dimensional unsteady seepage model for coal using a finite element program is developed, and the temporal variations of key factors such as water pressure and hydraulic gradient are analyzed in this paper. Additionally, the triaxial rock mechanical experiment and utilized pneumatic fracturing equipment on raw coal samples to investigate both hydraulic and pneumatic fracturing processes are conducted. Through these experiments, the relationship between pressure and crack formation and expansion are examined. The analysis reveals that the pore pressure gradient at the coal inlet reaches its peak during rapid surges in water pressure but diminishes over time. Conversely, the pore pressure gradient at the outlet side exhibits a gradual increase. Hydraulic fracturing is most likely to occur at the water inlet during sudden increases in water pressure. Besides, as the permeability of coal decreases, the duration for seepage stabilization prolongs due to the intensified pore pressure gradient resulting from sudden increases in water pressure. Moreover, an extended period of high hydraulic gradient further increases the risk of hydraulic fracturing. The experimental findings indicate that coal samples initially experience tensile failure influenced by water and air pressure. Subsequently, mode I cracks form under pressure, propagating along the fracture surface and becoming visible. The main types of failure observed in hydraulic and pneumatic fracturing are diametrical tensile failure, and the development of fractures can be categorized into three distinct stages, which contains the initial stage characterized by slight volume changes while water pressure increases, the expansion stage when pressure reaches the failure strength, and the crack closure stage marked by little or even decreasing volume changes during pressure unloading. The acoustic emission signal accurately corresponds to these three stages.

5.
Sci Rep ; 14(1): 11458, 2024 May 20.
Article in English | MEDLINE | ID: mdl-38769414

ABSTRACT

In the mining process of the II1 coal seam at Zhaogu No. 2 coal mine, a method of stratified mining is employed, leaving relatively wide coal pillars in sections. To enhance the resource recovery rate, the mine carries out the cooperative mining of the sectional coal pillars and the lower layer coal seam. The 14,022 cooperative working face of fully-mechanized and fully-mechanized top-coal caving at Zhaogu No. 2 coal mine is taken as the research object. Through numerical simulation, theoretical calculations, and on-site industrial trials, a comprehensive analysis of the overburden structural characteristics and the support adaptability at the working face is conducted. It is clarified that a stress arch bearing structure can be formed above the sectional coal pillars during cooperative mining, and this structure is controlled by key strata. The formation of a stress arch bearing structure in the overburden above the sectional coal pillars provides protection for the underlying mining area. A formula for calculating the working resistance of hydraulic supports under the stress arch in sectional coal pillar is derived. Based on these results, the working resistance of hydraulic supports in the coal pillar area is calculated and selected. Field application shows that the working resistance of the support is 10,000 kN in the fully-mechanized top-coal caving working face, and is 9000 kN in fully-mechanized working face, meeting the support requirements and ensuring safe mining at the working face. This study provides a valuable engineering reference for achieving cooperative mining of abandoned sectional coal pillars and lower layer coal seam in stratified mining method.

6.
Sci Rep ; 14(1): 5081, 2024 Mar 01.
Article in English | MEDLINE | ID: mdl-38429309

ABSTRACT

Based on the 7618 working face in Yaoqiao coal mine of Datun mining area, the activation mechanism of water-rich faults and the development characteristics of water-conducting fractures in overlying strata under the influence of faults are studied by theoretical analysis, numerical simulation and field measurement in this paper. The research results show that Anderson model and Mohr-Coulomb strength criterion are combined to establish the fault failure mechanical model, and the fault activation criterion under the influence of mining is obtained. FLAC3D numerical simulation results show that with the advance of the working face, the fault begins to be affected by the mining effect of the working face at the distance of 20 ~ 30 m from the fault. Meanwhile, with the advance of the working face, the overburden shear failure range also expands, and the fault fracture gradually expands from top to bottom. The failure zone of the working face roof is connected with the fault fracture zone. Then the fault is "activated" and causes the fault to become a water gushing channel, and finally the water gushing disaster occurs. Through numerical simulation and comparative analysis, the development height of water-conducting fracture is 73.2 m in the absence of fault, and 73.7 m in the presence of fault, indicating that the fault has little influence on the maximum development height of water-conducting fracture. The actual development height of the water-conducting fracture zone in the 7618 working face is 73.97 m and the fracture production ratio is 13.7. The research results can provide theoretical reference for the safe mining of similar working faces across faults.

7.
Sci Rep ; 14(1): 6308, 2024 Mar 15.
Article in English | MEDLINE | ID: mdl-38491036

ABSTRACT

In order to achieve the purpose of long-term stable mining of roadway, the strength and stability of rock mass are improved by means of grouting of fractured rock mass. In this paper, orthogonal test and numerical simulation methods were used to study the plugging performance of large amount of fly ash grouting slurry. The fluidity, water separation rate, compressive strength, setting time, stone rate and viscosity of the slurry were analyzed, and the optimal slurry ratio scheme was obtained. Under the optimal ratio scheme, the slurry transport process of the fractured rock mass was simulated, and the dynamic evolution law of the permeability of the slurry in the fractured rock mass was obtained. The study shows that the proportions of fly ash, ordinary Portland cement, loess, accelerant, expansion agent, bentonite water reducer and solidifying agent were 52.65%, 27.70%, 13.85%, 3%, 0.7%, 0.8%, 0.6% and 0.7% in the slurry ratio scheme, respectively. The slurry migration in the fractured rock mass experienced three stages, namely the filling and diffusion stage, the percolation and deposition stage and the sealing stage. The initial permeability was 971.9 mD and decreased to 45.79 mD after 1800 s, with a decrease of 95.3%. The slurry sealing performance was significantly improved, which has certain guiding significance for the application of underground grouting reinforcement engineering.

8.
Sci Rep ; 14(1): 5862, 2024 Mar 11.
Article in English | MEDLINE | ID: mdl-38467665

ABSTRACT

To obtain the seepage evolution rule and water inrush mechanism of the collapse column, a multi-field coupled mechanical model for water inrush disasters caused by the collapse column is established in this paper, on the basis of the specific engineering conditions of the 1908 working face in the Qianjin coal mine. The mechanical model is composed of internal column elements within the collapse column and surrounding rock masses. The research focuses on the seepage evolution rule in the roof collapse column under different mining conditions and investigates the permeation instability mechanism of collapse column based on the transition of flow state. The research results indicate that the seepage pathway evolves continuously, ultimately forming a channel for water inrush, as the working face advances towards the collapse column. Besides, the water inflow increases rapidly when the working face advances 100 m, then gradually stabilizes, indicating that the seepage channel entry of the collapse column is in a stable stage. Meanwhile, mass loss in the collapse column gradually moves upward. the collapse column remains stable as a whole in the initial stage of water flow, with a small permeability, exhibiting linear flow. As time steps increases, particle loss in collapse column gradually extends to the upper part, forming a stable seepage channel. The flow velocity shows fluctuations with a slow declining trend over time.

9.
Sci Rep ; 14(1): 3446, 2024 Feb 11.
Article in English | MEDLINE | ID: mdl-38341507

ABSTRACT

In order to solve the water and gas discharge hazard caused by gob water and harmful gases (such as CO), the method of grouting overburden fractures is adopted to achieve the purpose of safe and efficient mining production in coal mines. This paper carries out the experimental research on the permeability reduction effect of grouting in fractured rock mass, expounds the relationship between gas flow rate and pressure gradient, seepage pressure and permeability, confining pressure and permeability, and analyzes the permeability change law of fractured rock mass before and after grouting. Besides, the grouting migration and permeability reduction model of fractured fine-grained sandstone is constructed by combining grouting test and numerical simulation, which reveals the dynamic evolution law of rock mass permeability in the grouting process. The results show that the permeability of the grouting rock sample decreases from 700-13,000 to 15-300 mD than that of the ungrouting rock sample, and the decrease is more than 95%, which indicates that the sealing performance of grouting slurry is better. Besides, numerical simulations show that the initial permeability of rock samples is 971.9 mD, and the permeability decreases to 45.79 mD after 1800s, and the permeability decreases to 95.3%, which is basically consistent with the experimental results after grouting. The greater the grouting pressure is, the better the grouting effect is. With the increase of the grouting pressure, the increase of the grouting effect is no longer obvious.

10.
Sci Rep ; 14(1): 626, 2024 Jan 05.
Article in English | MEDLINE | ID: mdl-38182715

ABSTRACT

Shenfu Dongsheng coal field is a cross-century energy base which is developed and constructed in China. In recent years, some mines have successively entered to the coal seam of the second layer. Due to the reasons of early mining, many coal pillars are left in the coal seam of the first layer, resulting in the phenomenon of strong ore pressure in the mining range before and after the coal pillar in the lower coal seam and even causing the buckling accident. In order to solve such safety problems, this paper takes the 22,307 working face in Bulianta coal mine as the research object, adopts physical similarity simulation experiment and theoretical analysis to systematically study the overlying rock characteristics and abnormal ore pressure manifestation mechanism of shallow and close coal seam in different working stages. The results show that the roof overburden of the key layer in the lower group bends and sinks when the coal pillar is mined, resulting in the activation and instability of the "masonry beam" structure formed by the roof of the upper coal seam. When the coal pillar is discharged, the residual concentrated coal pillar and the room type coal pillar are unstable under the action of high supporting stress, resulting in shear failure of the inter-layer rock in the upper part of 22,307 working face, causing the strong dynamic pressure of the working face to appear and then leading to the buckling accident. The working resistance of the support in each stage is obtained by establishing the structure diagram of the overlying rock under each stage and the corresponding mechanical structure model. Finally, the working resistance required by the support in the mining stage under the goaf is 16,692.6 kN, the working resistance required by the support in the coal pillar stage is 19,692.6 kN, the working resistance required by the support in the mining stage under the concentrated coal pillar is 13,150.6 kN, and the working resistance required by the support in the coal pillar stage is 19,215.6 kN.

11.
Sci Rep ; 13(1): 21302, 2023 Dec 02.
Article in English | MEDLINE | ID: mdl-38042864

ABSTRACT

It is of great theoretical significance and engineering application value to research the diffusion law of slurry in mining fractures of rock strata to enrich grouting theory and improve grouting sealing effect. In this paper, the law of grout diffusion in fractures under different working conditions is systematically explored and analyzed, and a numerical simulation scheme of grout diffusion in a single slab crack is established. Then, the diffusion law of grouting slurry in crack under different rheological index and different consistency index is further investigated. The results show that the diffusion time of grouting slurry has no relation with the rheological index. The grout pressure at the same point increases with the increase of rheological index. When the rheological index increases by 0.1, the grout pressure increases by about 12.5%. The closer the grouting mouth is, the more the grouting pressure is affected by the rheological index. There is little relationship between the diffusion time of grouting slurry and consistency index. The grout pressure at each measurement point increases with the increase of the consistency index. When the consistency index increases by 1, the grout pressure increases by about 15% on the basis of the origin. The closer the grouting mouth is, the more the grouting pressure is affected by the consistency index. In engineering practice, when grouting slurry with large rheological index or consistency index exists, it is necessary to moderately increase the grouting pressure value.

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