Development of a fabrication process for production of diffractive optics.

In this study, a novel fabrication process, to the best of our knowledge, was developed to fabricate a glass harmonic diffractive lens. In this process, a polymethylmethacrylate master of the diffractive lens was machined using single-point diamond turning. Then an electrolytic plating process was conducted to grow a reverse nickel (Ni) mold. Precision compression molding was performed using the Ni mold to replicate the diffractive lens structures onto a glass surface. Surface measurements and optical testing show that the replicated diffractive lenses by the proposed method have high tolerances and require optical performance, demonstrating a high-volume, high-precision, and cost-effective process. The proposed method will be critical for consumer products where glass optics are increasingly used in lens assemblies.

The innate immune sensor STING accelerates neointima formation via NF-κB signaling pathway.

Vascular smooth muscle cells (VSMCs) proliferation, migration, and phenotypic switching are considered crucial events in the progression of neointima formation. Stimulator of interferon genes (STING), an innate immune sensor of cyclic dinucleotides against pathogens, in neointima formation remains obscure. Here, we observed a significant increase in STING expression on the neointima of injured vessels and mouse aortic VSMCs induced by PDGF-BB. In vivo, global knockout of STING (Sting-/-) attenuated neointima formation after vascular injury. In vitro data showed that STING deficiency significantly alleviated PDGF-BB-induced proliferation and migration in VSMCs. Furthermore, these contractile marker genes were upregulated in Sting-/- VSMCs. Overexpression of STING promoted proliferation, migration, and phenotypic switching in VSMCs. Mechanistically, STING-NF-κB signaling was involved in this process. The pharmacological inhibition of STING induced by C-176 partially prevented neointima formation due to suppression of VSMCs proliferation. Taken together, STING-NF-κB axis significantly promoted proliferation, migration, and phenotypic switching of VSMCs, which may be a novel therapeutic approach to combat vascular proliferative diseases.

Link between sterile inflammation and cardiovascular diseases: Focus on cGAS-STING pathway in the pathogenesis and therapeutic prospect.

Sterile inflammation characterized by unresolved chronic inflammation is well established to promote the progression of multiple autoimmune diseases, metabolic disorders, neurodegenerative diseases, and cardiovascular diseases, collectively termed as sterile inflammatory diseases. In recent years, substantial evidence has revealed that the inflammatory response is closely related to cardiovascular diseases. Cyclic guanosine monophosphate-adenosine monophosphate synthase (cGAS)-stimulator of interferon genes (STING) pathway which is activated by cytoplasmic DNA promotes the activation of interferon regulatory factor 3 (IRF3) or nuclear factor-κB (NF-κB), thus leading to upregulation of the levels of inflammatory factors and interferons (IFNs). Therefore, studying the role of inflammation caused by cGAS-STING pathway in cardiovascular diseases could provide a new therapeutic target for cardiovascular diseases. This review focuses on that cGAS-STING-mediated inflammatory response in the progression of cardiovascular diseases and the prospects of cGAS or STING inhibitors for treatment of cardiovascular diseases.

Anchoring nickel complex to g-C3N4 enables an efficient photocatalytic hydrogen evolution reaction through ligand-to-metal charge transfer mechanism.

The development of stable and efficient non-noble metal-based photocatalysts for water splitting is currently a key but challenging process for effective conversion and storage of sustainable energy. Here, we designed a new non-noble metal composite photocatalyst by covalently connecting nickel molecular ligand (NiL) to the graphitized carbon nitride (CN) framework for photocatalytic hydrogen evolution under visible light irradiation. Compared to CN, NiL-modified CN (NiL/CN) shows excellent photogenerated carrier migration rate. Without Pt as a co-catalyst, NiL/CN exhibits high photocatalytic activity (23.4 µmol h-1) with high stability. Experiments and theoretical calculations disclose that ligand-metal charge transfer (LMCT) mechanism plays a key role on the enhancement of photocatalytic activity. This work provides a promising method for future designing low-cost, high-performance photocatalysts for hydrogen production under solar light.

Fabrication of Fresnel lens arrays by a rapid non-isothermal imprinting process.

Fresnel lens arrays are widely employed in concentrator photovoltaics, photonic devices, and integral imaging systems. In this study, a rapid non-isothermal imprinting process for Fresnel lens arrays was proposed. In this process, a heated mold with microstructures was momentarily pressed onto a thermoplastic polymer surface that was initially kept at room temperature. The microstructures of the mold can be copied completely to the polymer substrate by imprinting consecutively until a continuous surface Fresnel lens array is obtained. Different from more traditional molding processes, the substrate does not need to be heated and cooled repeatedly in the replicating process. In addition, the imprinting process is carried out at room temperature, which can greatly reduce the thermal cycle time and energy consumption. Generally speaking, the material flow and stress distribution of the substrate need to be monitored so that the microlenses with a high precision surface finish can be produced in the non-isothermal imprinting process. To verify this, the finite element method (FEM) model for the non-isothermal process was established, and the feasibility of this process was analyzed. A hexagonal continuous surface Fresnel lens array was then fabricated, and its geometrical contour and imaging performance were tested. The experimental results showed this new process could be an effective and low-cost optical fabrication technology for high-quality production of Fresnel lens arrays.

Fabrication of aspherical polymeric lenses using tunable ferrogel molds.

The majority of optical lenses have spherical surface profiles because they are convenient to fabricate. Replacing spherical optics with aspheric optics leads to smaller size, lighter weight, and less complicated optical systems with a superior imaging quality. However, fabrication of aspheric lenses is expensive and time-consuming. Here, we introduce a straightforward and low-cost casting method to fabricate polymeric aspheric lenses. An elastomeric ferrogel was formed into an aspherical profile by using a designed magnetic field and then was used as a mold. Different types of aspherical profiles from parabola to hyperbola can be formed with this method by tuning the magnetic field. A home-built Shack-Hartmann sensor was employed to characterize the cast polymeric lenses. The effects of magnetic field intensity, gradient of the magnetic field, and magnetic susceptibility of the ferrogel on the lens profiles were investigated. This technique can be used for rapid-forming polymeric aspherical lenses with different sizes and shapes.

Fabrication of Plano-Concave Plastic Lens by Novel Injection Molding Using Carbide-Bonded Graphene-Coated Silica Molds.

Injection molding of plastic optical lenses prevails over many other techniques in both efficiency and cost, however polymer shrinkage during cooling, high level of uneven residual stresses and refractive index variations have limited its potential use for high precision lenses fabrication. In this research, we adopted a newly-developed strong graphene network to both plain and convex fused silica mold surfaces and proposed a novel injection molding of plano-concave lenses with graphene coated fused silica molds. The unique combination of the graphene coating and fused silica substrate maximize the mechanical properties of the mold and coating materials, namely high hardness, low surface friction, and high heat preservation effect during cooling since fused silica has low thermal conductivity. This advanced injection molding process was implemented in molding of plano-concave lenses resulting in reduced polymer shrinkage. In addition, internal residual stresses, and refractive index variations were also analyzed and discussed in detail. Meanwhile, as a comparison of conventional injection mold material, aluminum mold inserts with the same shape and size were also diamond machined and then employed to mold the same plano-concave lenses. Finally, a simulation model using Moldex3D was utilized to interpret stress distributions of both graphene and aluminum molds and then validated by experiments. The comparison between graphene and aluminum molds reveals that the novel injection molding with carbide-bonded graphene coated fused silica mold inserts is capable of molding high quality optical lenses with much less shrinkage and residual stresses, but more uniform refractive index distribution.

Investigation of thermoforming mechanism and optical properties' change of chalcogenide glass in precision glass molding.

Chalcogenide glasses are emerging as enabling materials for low-cost infrared optics due to their transparency in shortwave-to-longwave infrared bands and the possibility to be mass produced by precision glass molding (PGM), a near net-shape process. This paper aims to evaluate the thermoforming mechanism of As40S60 glass around its glass transition temperature (Tg) and investigate its refractive index change and residual stresses in a molded lens during and after PGM. First, a constitutive model was introduced to precisely predict the material behavior in PGM by integrating subroutines into a commercial finite element analysis (FEA) software. This modeling approach utilizes the Williams-Landel-Ferry equation and Tool-Narayanaswamy-Moynihan model to describe stress relaxation and structural relaxation behaviors, respectively. The numerical simulation revealed that the cooling rate above glass transition temperature (Tg) can introduce large geometry deviations to the molded optical lens. The residual stresses in a molded lens are generated mainly at the temperature around Tg due to the heterogeneity of thermal expansion from viscoelastic to solid state, while structural relaxation occurs during the entire cooling process. The refractive index variations inside molded lenses were predicted by performing finite element method simulation and further evaluated by measuring wavefront changes using an infrared Shack-Hartmann wavefront sensor, while the residual stresses trapped inside the molded lenses were obtained by using a birefringence method. A combination of measurements of the molded infrared lenses and numerical simulation results provided an opportunity for optical manufacturers to better understand the mechanism and optical performance of chalcogenide glasses during and after PGM.

Investigation of index change in compression molding of As40Se50S10 chalcogenide glass.

Chalcogenide glasses are emerging as alternative materials for low-cost and high-volume glass molding processes for infrared optics. In precision glass molding, it is well documented that the refractive index variation in the molded elements can lead to substantial amounts of aberrations. The variation has such a significant effect that the optical designs with molded lenses need to be carefully considered and compensated for index variation to achieve targeted optical performance. This research is aimed to evaluate the refractive index change of a chalcogenide glass during the molding process by both finite element method-based simulation and optical experiment. First, a set of mold inserts was designed and machined by high-speed single-point diamond milling. The structure of the lower mold insert was semiclosed and detachable, which facilitated the molded infrared prisms' release from the mold. Second, finite element method simulation was implemented to predict the refractive index change during the cooling phase by using the Tool-Narayanaswamy-Moynihan model for structural relaxation behavior. It was confirmed that refractive index variation occurred inside the molded wedge due to rapid thermal cycling. However, the amount of variation in the molded element indicates that the refractive index change during the molding process was not uniform. Finally, the refractive index of the molded wedge was measured by an optical setup. The results showed that the index shift is approximately -0.0226 for As40Se50S10, which matched the numerical result by simulation. Compared with oxide glass materials, the index drop of As40Se50S10 has a significant effect on optical performance of molded optics, and the postmolding refractive index should be taken into account in the optical design. In summary, the results presented in this article provided reliable references for refractive index change of As40Se50S10 glass, crucial for precision glass molding or similar applications.

Fabrication of an infrared Shack-Hartmann sensor by combining high-speed single-point diamond milling and precision compression molding processes.

A novel fabrication method by combining high-speed single-point diamond milling and precision compression molding processes for fabrication of discontinuous freeform microlens arrays was proposed. Compared with slow tool servo diamond broaching, high-speed single-point diamond milling was selected for its flexibility in the fabrication of true 3D optical surfaces with discontinuous features. The advantage of single-point diamond milling is that the surface features can be constructed sequentially by spacing the axes of a virtual spindle at arbitrary positions based on the combination of rotational and translational motions of both the high-speed spindle and linear slides. By employing this method, each micro-lenslet was regarded as a microstructure cell by passing the axis of the virtual spindle through the vertex of each cell. An optimization arithmetic based on minimum-area fabrication was introduced to the machining process to further increase the machining efficiency. After the mold insert was machined, it was employed to replicate the microlens array onto chalcogenide glass. In the ensuing optical measurement, the self-built Shack-Hartmann wavefront sensor was proven to be accurate in detecting an infrared wavefront by both experiments and numerical simulation. The combined results showed that precision compression molding of chalcogenide glasses could be an economic and precision optical fabrication technology for high-volume production of infrared optics.

Rapid localized heating of graphene coating on a silicon mold by induction for precision molding of polymer optics.

In compression molding of polymer optical components with micro/nanoscale surface features, rapid heating of the mold surface is critical for the implementation of this technology for large-scale applications. In this Letter, a novel method of a localized rapid heating process is reported. This process is based on induction heating of a thin conductive coating deposited on a silicon mold. Since the graphene coating is very thin (∼45 nm), a high heating rate of 10∼20°C/s can be achieved by employing a 1200 W 30 kHz electrical power unit. Under this condition, the graphene-coated surface and the polymer substrate can be heated above the polymer's glass transition temperature within 30 s and subsequently cooled down to room temperature within several tens of seconds after molding, resulting in an overall thermal cycle of about 3 min or shorter. The feasibility of this process was validated by fabrication of optical gratings, micropillar matrices, and microlens arrays on polymethylmethacrylate (PMMA) substrates with very high precision. The uniformity and surface geometries of the replicated optical elements are evaluated using an optical profilometer, a diffraction test setup, and a Shack-Hartmann wavefront sensor built with a molded PMMA microlens array. Compared with the conventional bulk heating molding process, this novel rapid localized induction heating process could improve replication efficiency with better geometrical fidelity.

Design, fabrication, and testing of a Shack-Hartmann sensor with an automatic registration feature.

In this research, design, construction, and testing of an innovative Shack-Hartmann sensor are described. As the most critical component, a polymer microlens array is injection molded and mounted on a board-level CMOS camera such that the focal plane of the microlens array is on the camera's image plane. To allow for automatic registration of the spots of the measured area, a diffusing surface was created at the center of the lens array in the same diamond machining process in an uninterrupted operation. This unique diffusing surface does not generate an image spot. The no-spot feature functions as the reference in the measurement on the camera's image plane. Using this unique feature, large global tip-tilt error can be detected and eliminated. In this research, both experiments and simulation have shown that the Shack-Hartmann sensor built using low cost components is capable of precision wavefront detection. This research also demonstrated that automatic registration based on the diffusing surface is simple and reliable.