Enhancing acoustic cavitation using artificial crevice bubbles.

We study the response of pre-defined cavitation nuclei driven continuously in the kHz regime (80, 100 and 200 kHz). The nuclei consist of stabilized gaspockets in cylindrical pits of 30 µm diameter etched in silicon or glass substrates. It is found that above an acoustic pressure threshold the dynamics of the liquid-gas meniscus switches from a stable drum-like vibration to expansion and deformation, frequently resulting in detachment of microbubbles. Just above this threshold small bubbles are continuously and intermittently ejected. At elevated input powers bubble detachment becomes more frequent and cavitation bubble clouds are formed and remain in the vicinity of the pit bubble. Surprisingly, the resulting loss of gas does not lead to deactivation of the pit which can be explained by a rectified gas diffusion process.

Ultrasound artificially nucleated bubbles and their sonochemical radical production.

We describe the ejection of bubbles from air-filled pits micromachined on a silicon surface when exposed to ultrasound at a frequency of approximately 200 kHz. As the pressure amplitude is increased the bubbles ejected from the micropits tend to be larger and they interact in complex ways. With more than one pit, there is a threshold pressure beyond which the bubbles follow a trajectory parallel to the substrate surface and converge at the center point of the pit array. We have determined the size distribution of bubbles ejected from one, two and three pits, for three different pressure amplitudes and correlated them with sonochemical OH· radical production. Experimental evidence of shock wave emission from the bubble clusters, deformed bubble shapes and jetting events that might lead to surface erosion are presented. We describe numerical simulations of sonochemical conversion using the empirical bubble size distributions, and compare the calculated values with experimental results.

Localized removal of layers of metal, polymer, or biomaterial by ultrasound cavitation bubbles.

We present an ultrasonic device with the ability to locally remove deposited layers from a glass slide in a controlled and rapid manner. The cleaning takes place as the result of cavitating bubbles near the deposited layers and not due to acoustic streaming. The bubbles are ejected from air-filled cavities micromachined in a silicon surface, which, when vibrated ultrasonically at a frequency of 200 kHz, generate a stream of bubbles that travel to the layer deposited on an opposing glass slide. Depending on the pressure amplitude, the bubble clouds ejected from the micropits attain different shapes as a result of complex bubble interaction forces, leading to distinct shapes of the cleaned areas. We have determined the removal rates for several inorganic and organic materials and obtained an improved efficiency in cleaning when compared to conventional cleaning equipment. We also provide values of the force the bubbles are able to exert on an atomic force microscope tip.

On fiber optic probe hydrophone measurements in a cavitating liquid.

The measurement of high-pressure signals is often hampered by cavitation activity. The usage of a fiber optic probe hydrophone possesses advantages over other hydrophones, yet when measuring in a cavitating liquid large variations in the signal amplitude are found; in particular when the pressure signal recovers back to positive values. With shadowgraphy the wave propagation and cavity dynamics are imaged and the important contributions of secondary shock waves emitted from collapsing cavitation bubbles are revealed. Interestingly, just adding a small amount of acidic acid reduces the cavitation activity to a large extent. With this treatment an altered primary pressure profile which does not force the cavitation bubbles close to fiber tip into collapse has been found. Thereby, the shot-to-shot variations are greatly reduced.