Hydrodynamic cavitation-assisted continuous pre-treatment of sugarcane bagasse for ethanol production: Effects of geometric parameters of the cavitation device.

For biotechnological conversion of lignocellulosic biomass, a pre-treatment step is required before enzymatic hydrolysis of carbohydrate fractions of the material, which is required to produce fermentable sugars for generation of ethanol or other products in a biorefinery. The most of the reported pre-treatment technologies are in batch operation mode, presenting some disadvantages as dead times in the process. In this context, hydrodynamic cavitation (HC)-assisted alkaline hydrogen peroxide (AHP) pre-treatment in continuous process was proposed for pre-treatment of sugarcane bagasse (SCB). The system was designed with a main reactor containing two devices to generate cavitation by passing liquid medium through orifice plates. For SCB pretreated in continuous process, 52.79, 34.31, 22.13 and 15.81 g of total reducing sugars (TRS) per 100 g of SCB were released in samples pretreated using orifice plates with a number of holes of 24 (d = 0.45 mm), 16 (d = 0.65 mm), 12 (d = 0.8 mm) and 8 (d = 1 mm), respectively. Computational Fluid Dynamics (CFD) tools showed that 0.94 of vapor phase volume fraction and 0.19 of cavitation number were achieved at 31 m/s of throat velocity and upstream pressure of 350,000 Pa. By using pretreated SCB, 28.44 g of ethanol/L (84.31% of yield respect to theoretical value) was produced by immobilized Scheffersomyces stipitis NRRL-Y7124 in a simultaneous hydrolysis and fermentation process at high solid loading (16% S/L). Thus, HC-assisted process was proved as a promising technology for valorization of lignocellulosic biomass.

Experimental optimization and techno-economic analysis of bioethanol production by simultaneous saccharification and fermentation process using sugarcane straw.

The present work aims to determine a suitable yield-productivity balance in bioethanol production from hydrothermally pretreated sugarcane straw via pre-saccharification (PS) and simultaneous saccharification and fermentation (SSF). PS experiments were carried out evaluating effects of enzymatic dosage, biomass loading, and PS time. The performance of the whole process (PSSSF) was evaluated based on overall ethanol yield and productivity considering a simultaneous optimization (desirability function) of both variables. The multi-criteria optimization enabled to reach 5.7% w/w ethanol concentration yielding 290 L of ethanol per ton of pretreated sugarcane straw within 45 h of total processing time. Furthermore, a techno-economic analysis was performed under optimized conditions (14.5 FPU/gcellulose, 19.3% w/v biomass loading and 33 h PS time). This process was integrated into a first-generation plant. Although the economic evaluation exhibited a negative performance, a sensitivity analysis indicated that a decrease of 23.3% in operational expenditure would be enough to achieve feasibility.