Bubble Defect Generation Mechanism in Slot Die Coating of High-Viscosity Fluids.

Slot die coating is a widely used technique for the production of high accuracy films. One of the main challenges in slot die coating processes is determining the optimal range of operating parameters to prevent defects, such as bubbles, in high-viscosity films. In this study, both simulation and experimental methods were used to investigate the changes in the upstream meniscus under various coating parameters. Two types of air entrainment processes were considered, dominated by fluid inertia and viscous force. The formation of anticlockwise and clockwise vortex flows near the bottom of the upstream meniscus was found to alter the apparent dynamic contact angle of the upstream meniscus, leading to fluctuations in the apparent dynamic contact angle within a range of 70°-75° to 135°-140°. These fluctuations eventually resulted in air entrainment. This research is important for improving the quality and efficiency of slot die coating processes.

Burning and plume flow behaviors of annular pool fires: with and without air entrainment through the pool center.

Annular pool fires, frequently happened in chemical industries, have a significant influence on environmental pollution. Air pollution, greenhouse gas emissions, water pollution, and soil contamination are general ways of environmental hazards caused by the annular pool fires. This study built upon our previous study (Environ. Sci. Pollut. Res., 2023, 30(21): 59781-59792.), and extended to investigate the combustion and fire plume flow behaviors of annular pool fires, both with and without air entrainment through the hollow center of the annular pool. Results show that when there is no air entrainment through the hollow center, the low combustion intensity area at the plume's central axis gradually extends while the high combustion intensity area concentrates at higher places and the flame height increased by nearly 40% from a solid pool (Din/Dout = 0) to the annular pool (Din/Dout = 0.80). Additionally, the area with high combustion intensity is more concentrated at a higher position. The combustion of annular pool fires was found to be dominated by non-premixed diffusion combustion. The center of the annular pool fires is dominated by air prior to flame merging and by fuel vapor after the merging occurs. For annular pool fires with air entrainment through the center of the pool, the combustion intensity increases as Din/Dout at the plume base increases. And, the flame height decreased by nearly 25% as Din/Dout increases. Flame burning occurs both on the outside and inside of the plume, exhibiting a "double layer" combustion characteristic. It reveals that the combustion of the fire plume transitions to premixed diffusion combustion. The center of the annular pool fire is predominantly composed of air. Understanding and controlling annular pool fires can lead to new methods for remediating fuel spills, reducing pollution from combustion, and advancing research in fluid mechanics.

Simplified Method of Estimating the A300 Micropore Content in Air-Entrained Concrete.

It is well known that the most important parameters for predicting the frost resistance of pavement concrete are the air pore spacing factor, L, and the micropore content, A300. The A300 parameter requires complex calculations with the estimation of the air-void size in a 3D space. The procedure is based only on one-dimensional chord lengths. The air-void distribution is used only to determine the content of micropores and has no other practical application. Based on the results of the analysis, it was found that there is a simpler way to estimate the A300 parameter without the tedious calculations described in the EN 480-11 Standard. The presented approach is based on the existing linear correlation between the A300 parameter and the number of chords in 28 length classes. The developed function includes only a few coefficients (eight classes) because only chord lengths of 10-350 µm are statistically significant. This fact is important not only for the simplification of calculations but may also have consequences for the methodology of testing parameters characterizing the structure of air-entrained concrete using the 2D method. The presented function allows the estimation of A300 with a standard error not exceeding 0.02%, so it is useful for practical use.

A review: Aeration efficiency of hydraulic structures in diffusing DO in water.

This paper contemplates the review of aeration efficiency with commonly used different aeration systems such as Venturi flumes, Weirs, Conduits, Stepped channels, In Venturi Aeration, the SAE value grows fast with the number of air holes. In Weir Aeration, it was found that among all the different labyrinth weir structure, triangular notch weirs are known for the optimum results for air entrainment. The ANN model was developed with parameters discharge (Q) and tail water depth (Tw) which showed that Q is more influential parameter than Tw. In conduits structure, it was found that circular high head gated conduits have better aeration performance than other conduits. Aeration efficiency in Stepped channels cascades may range from 30% to 70%. The sensitivity analysis with ANN model showed that discharge (Q) followed by number of steps (N) was the most influential parameter in E20. Bubble size was the important parameter to undertake when using bubble diffuser. The oxygen transfer efficiency (OTE) in jet diffusers was predicted developing an ANN model. It was found in sensitivity analysis that the input of 'velocity' is highly sensitive to OTE. According to literature, jets can provide OTE in the range of 1.91- 21.53kgO2/kW-hr.

CFD informed design of bench-scale experiments to characterize air entrainment into fuel beds induced by columnar vortices.

Recent experiments show that strong vortices, similar to fire whirls, can form far from a fire front in the region of smoldering fuel. These buoyancy-induced columnar vortices, visualized by entrained smolder smoke, were observed lofting hot embers into the air and in some cases lead to spot ignitions at the base of the vortex. Gaining insight on how the flow field of a buoyancy-induced columnar vortex could impact surrounding smoldering fuel is the focus of this study. Specifically, the potential air entrainment into a fuel substrate beneath the vortex. The flow field of such columnar vortices has been shown to drive air flow downward under certain conditions and, in the context of combustion, drive air deeper than typical entrainment, inducing spot ignitions and increasing burning and smolder rates. NIST's Fire Dynamics Simulator is utilized to successfully model buoyancy-induced columnar vortices. Then it is utilized to study the behavior of vortices as temperature and vorticity boundary conditions are changed. The flow field and fresh air entrainment potential are analyzed. The simulation results inform the experiment design and preliminary experimental results are presented. Understanding these high-risk phenomena will lead to better risk mitigation and more resilient Wildland-Urban interface communities.

The air entrainment and hydrodynamic shear of the liquid slosh in syringes.

Understanding the interface motion and hydrodynamic shear induced by the liquid sloshing during the insertion stage of an autoinjector can help improve drug product administration. We perform experiments to investigate the interfacial motion and hydrodynamic shear due to the acceleration and deceleration of syringes. The goal is to explore the role of fluid properties, air gap size, and syringe acceleration on the interface dynamics caused by autoinjector activation. We used a simplified autoinjector platform to record the syringe and liquid motion without any view obstruction. Water and silicone oil with the same viscosity are used as the model fluids. Particle Image Velocimetry (PIV) is employed to measure the velocity field. Simultaneous shadowgraph visualization captures the air entrainment. Our in-house PIV and image processing algorithms are used to quantify the hydrodynamic stress and interfacial area to investigate the effects of various autoinjector design parameters and fluid types on liquid sloshing. The results indicate that reducing the air gap volume and syringe acceleration/deceleration mitigate the interface area and effective shear. Moreover, the interfacial area and induced hydrodynamic stress decrease with the Fr=U/aD, where U is the interface velocity, a is the maximum syringe acceleration, and D is the syringe diameter.

Impact of Surfactant and Calcium Sulfate Type on Air-Entraining Effectiveness in Concrete.

The paper presents the evaluation of the influence of calcium sulfate on the air void microstructure in concrete and its action mechanism depending on the character of the air-entraining agent. Gypsum dehydration has been previously proven to negatively influence the air void structure of air-entrained concrete. Ettringite, nucleating from tricalcium aluminate and calcium sulfate, influences the adsorption and mode of action of anionic-based polycarboxylate ether admixtures. The authors suspected the admixture's air-entraining mechanism was also affected by these characteristics. Gypsum dehydration was confirmed to influence the air void structure. In the case of the anionic surfactant, the content of air bubbles smaller than 300 µm was lower compared to cement with gypsum and hemihydrate. On the other hand, the content of air voids with a diameter up to 60 µm, which are the most favorable, was higher. The results obtained led to the conclusion that the mechanism of air entrainment was twofold, and in most cases occurred through the lowering of surface tension and/or through the adsorption of surfactant on cement grains. The adsorptive mechanism was proved to be more effective in terms of the total air content and the structure of the air void system. The results and conclusions of the study provide guidelines to determine the proper surfactant type to reduce the risk of improper air entrainment of concrete, and emphasize the importance of gypsum dehydration of cement in the process of air entrainment.

Air entrainment and granular bubbles generated by a jet of grains entering water.

HYPOTHESIS: A water jet penetrating into a water pool produces air entrainment and bubbles that rise to the surface and disintegrate. A similar scenario can be expected when a granular jet enters into water. This phenomenon is common in natural and industrial processes but remains so far unexplored. EXPERIMENTS: A collimated jet of monodisperse silica beads was poured into water and the process was filmed with a high-speed camera. The grain size, jet impact velocity, and the liquid physical properties were systematically varied. FINDINGS: For grains of ~50-300µm in diameter, the granular jet deforms the air-water interface, penetrates the pool and produces air entrainment. Most of the entrained air is contained in the interstitial space of the jet, and its volume is linearly proportional to the volume of grains. The bubbles formed in this process are covered by a layer of grains attached to the bubble air-water interface due to capillary-induced cohesion. These "granular bubbles" are stable over time because the granular shell prevents coalescence and keeps the air encapsulated, either if the bubbles rise to the surface or sink to the bottom of the pool, which is determined by the competition of the buoyancy and the weight of the assembly.

Electrophysiological and Behavioral Responses of Adult Vine Weevil, Otiorhynchus sulcatus (Coleoptera: Curculionidae), to Host Plant Odors.

Vine weevil, Otiorhynchus sulcatus F. (Coleoptera: Curculionidae), is an economically important pest species in many soft-fruit and ornamental crops. Economic losses arise from damage to the roots, caused by larvae, and to the leaves, caused by adults. As adults are nocturnal and larvae feed below ground, infestations can be missed initially, with controls applied too late. In the absence of a vine weevil sex or aggregation pheromone, the development of an effective semiochemical lure for better management of this pest is likely to focus on host-plant volatiles. Here, we investigate the electrophysiological and behavioral responses of adult vine weevils to volatile organic compounds (VOCs) originating from their preferred host plant Euonymus fortunei, and synthetic VOCs associated with this host when presented individually or as blends. Consistent electroantennographic responses were observed to a range of generalist VOCs. Behavioral responses of weevils to VOCs, when presented individually, were influenced by concentration. Vine weevil adults showed directional movement toward a mixture of seven plant volatiles, methyl salicylate, 1-octen-3-ol, (E)-2-hexenol, (Z)-3-hexenol, 1-hexanol, (E)-2-pentenol, and linalool, even though no, or negative, responses were recorded to each of these compounds presented individually. Similarly, vine weevils showed directional movement toward a 1:1 ratio mixture of (Z)-2-pentenol and methyl eugenol. Results presented here point to the importance of blends of generalist compounds and their concentrations in the optimization of a lure.

A mechanistic model for gas-liquid mass transfer prediction in a rocking disposable bioreactor.

Rocking disposable bioreactors are a newer approach to smaller-scale cell growth that use a cyclic rocking motion to induce mixing and oxygen transfer from the headspace gas into the liquid. Compared with traditional stirred-tank and pneumatic bioreactors, rocking bioreactors operate in a very different physical mode and in this study the oxygen transfer pathways are reassessed to develop a fundamental mass transfer (kL a) model that is compared with experimental data. The model combines two mechanisms, namely surface aeration and oxygenation via a breaking wave with air entrainment, borrowing concepts from ocean wave models. Experimental data for kLa across the range of possible operating conditions (rocking speed, angle, and liquid volume) confirms the validity of the modeling approach, with most predictions falling within ±20% of the experimental values. At low speeds (up to 20 rpm) the surface aeration mechanism is shown to be dominant with a kLa of around 3.5 hr-1 , while at high speeds (40 rpm) and angles the breaking wave mechanism contributes up to 91% of the overall kLa (65 hr-1 ). This model provides an improved fundamental basis for understanding gas-liquid mass transfer for the operation, scale-up, and potential design improvements for rocking bioreactors.

The Influence of Water/Cement Ratio and Air Entrainment on the Electric Resistivity of Ionically Conductive Mortar.

Ionically-conductive mortar can be used for indoor radiant heating partition walls. In these applications, mortar blocks are soaked in electrolyte solutions of CuSO4. The surfaces of the block are coated with sealant and epoxy resin afterwards to prevent evaporation. The mortar block becomes a heating element due to ionic conduction if a voltage is applied to the electrodes in the block. Its electrical conductivity depends on the dispersion of the electrolyte, and hence on the porosity of the mortar. The test specimens in this study were divided into four groups according to the different air entrainment agents, including aluminum powder and hydrogen peroxide as well as two air-entraining agents, SJ-2 and K12. Each group was manufactured with water/cement ratios in the range of 0.5 to 0.9. The test results showed that the conductivity of the mortar was strongly influenced by the air-entrainment and the water cement ratios. The volumetric electric resistivity and the associated microstructures of the mortar were investigated. The test results showed that the specimens made with aluminum powder and a water⁻cement ratio of 0.65⁻0.75 had high porosity. The porosity of those specimens was further increased by adding two different air-entraining agents. The specimens with aluminum powder and SJ-2, along with a water⁻cement ratio of 0.7 appeared to be the optimum mixture. Its resistivity was 19.37 Ω·m at 28 days under 25.31% porosity. The experimental results indicate that an ionically-conductive mortar can be produced by combining different air-entrainment agents with variable water-cement ratios to meet a specified electrical heating requirement.

Massive Air Embolism Caused by a Central Venous Catheter During Extracorporeal Membrane Oxygenation.

Extracorporeal membrane oxygenation (ECMO) has become an integral treatment option for patients as a bridge to transplant, management of post cardiotomy cardiogenic shock, and for rescue after cardiopulmonary arrest. Significant strides in ECMO technology and management cannot, however, replace the importance of maintaining and following a comprehensive safety checklist. We herein report a case of massive air entrainment from an inadvertently disconnected port of a central venous catheter (CVC) in the neck which culminated in an airlock of the ECMO circuit. Ascertaining the relative position of the tip of the CVC with respect to the venous cannula on chest X-ray, tightly securing all its ports, and appraising and educating the health-care team can prevent this rare but devastating complication of fatal air embolism.

Effects of pool size and spacing on burning rate and flame height of two square heptane pool fires.

The interaction of multiple pool fires might lead to higher burning rate and flame height than single pool fire, raising the possibility of fire ignition and flame spread and increasing the risks to people, buildings and environment. To quantify the burning rate and flame height of multiple pool fires from the view of physical mechanism, this paper presents an experimental study on two identical square pool fires. Heptane was used as fuel. The pool size and spacing were varied. Results showed that both the burning rate and flame height change non-monotonically with spacing. From the view of air entrainment, a correlation for the flame height of two pool fires is developed involving pool size, spacing and the flame height of zero spacing. The comparison with experimental results shows that the developed correlation is suitable for two heptane or propane fires. A theoretical study based on energy balance at one of the pool surfaces is performed to evaluate the burning rate of two fires, which is finally expressed as a function of pool size, spacing, burning rate and the flame height of single fire. The proposed model is validated using the experimental and literature data, which presents a reasonable reliability.

Lower nappe aeration in smooth channels: experimental data and numerical simulation

Bed aerators designed to increase air void ratio are used to prevent cavitation and related damages in spillways. Air entrained in spillway discharges also increases the dissolved oxygen concentration of the water, which can be important for the downstream fishery. This study considers results from a systematic series of measurements along the jet formed by a bed aerator, involving concentration profiles, pressure profiles, velocity fields and corresponding air discharges. The experimental results are, then, compared, with results of computational fluid dynamics (CFD) simulations with the aim of predicting the air discharge numerically. Comparisons with jet lengths and the air entrainment coefficients from the literature are also made. It is shown that numerical predictive tools furnish air discharges comparable to measured values. However, if more detailed predictions are desired, verification experiments are still necessary.

Aeradores de fundo projetados para aumentar a concentração de ar são utilizados para previnir a cavitação e danos dela derivados em vertedouros. O oxigênio contido na água também é um parâmetro relevante para garantir alta qualidade das águas a jusante do vertedouro, com reflexos na qualidade ambiental. Equações e critérios de projeto existentes ainda são considerados aproximados, mostrando a necessidade de mais estudos para elucidar os mecanismos que governam o carreamento de ar. Este trabalho apresenta resultados de uma série sistemática de medidas de concentração de ar ao longo da superfície inferior do jato de um aerador de fundo, juntamente com medidas pertinentes de descargas de ar e campos de velocidade da água. Foram feitas comparações com resultados da literatura, considerando perfis de concentração ao longo do jato do aerador até a região de jusante. As medições sob condições controladas forneceram informações necessárias para testar resultados numéricos de aeração obtidos em simulações desses escoamentos, utilizando mecânica dos fluidos computacional (CFD). Mostra-se que ferramentas numéricas preditivas fornecem vazões de ar comparáveis aos valores medidos. Também é concluído que, se detalhes são necessários, experimentos são ainda úteis.