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1.
JPRAS Open ; 41: 88-97, 2024 Sep.
Article in English | MEDLINE | ID: mdl-38979443

ABSTRACT

Introduction: In severe extremity trauma involving large tissue defects, early closure (e.g., free-flap surgery) of the defects is an essential step for good functional reconstruction; however, in some cases, early closure may be difficult. Highly concentrated carbon dioxide bathing, used to improve blood flow in ischemic limbs and skin ulcers, can also be applied in wound bed preparation for severe limb trauma. Patients and Methods: The three cases in this study required an average of 13 weeks of highly concentrated carbonated bathing, which led to significantly better wound bed preparation, even in the exposed bone and tendon regions. Results: We successfully achieved good functional limb reconstruction in patients with deep burns and severe open fractures by reducing wound infection and facilitating good wound bed preparation. Conclusions: Highly concentrated carbon dioxide bathing was sufficient to prevent frequent wound infections, even in severe extremity trauma involving large soft-tissue defects such as deep crush burns and Gustilo Anderson classification ≥3b open fractures of the extremities. To our knowledge, such interventions have not been reported in the past and are valuable as new procedures for wound bed preparation in severe extremity trauma from both cost and wound infection control perspectives.

2.
Parasit Vectors ; 17(1): 293, 2024 Jul 08.
Article in English | MEDLINE | ID: mdl-38978105

ABSTRACT

BACKGROUND: Bed bugs, Cimex lectularius, form day-time aggregations from which they depart at night to feed on human blood. Obtaining an initial blood meal is a critical step in the development of first instars. Previous research had shown that first instars had greater success in obtaining this essential meal when in the presence of adults than when they were alone. METHODS: Feeding by bed bugs was tested in upright vertical cylindrical chambers fitted with a paper ramp to aid in climbing toward a blood feeder suspended across the upper end of the cylinder. Feeding success by the first instars was tested when they were alone in the chamber or when they were in the presence of adult females, males, or both together.  RESULTS: The mean proportions of the first instars that fed were significantly higher when they were confined with adults of both sexes or adult females than when they were confined alone or with males. Feeding by adult males was also enhanced by confinement with females. When first instars and adult females were confined together, the mean duration before first instars began feeding was longer than for females. There was no difference in feeding success by first instars confined with their mothers or nonmothers. CONCLUSIONS: Elevated feeding by first instars and adult males in the presence of females may be adaptive traits that enhance fitness. First instars must feed to avoid dehydration and starvation and to obtain resources needed for development. Adult males would benefit not only by increased feeding success but also by greater likelihood of finding a recently engorged female with which to mate. The lack of any difference in feeding success of first instars in the presence of their mothers or nonmothers argues against parental care in this species.


Subject(s)
Bedbugs , Feeding Behavior , Animals , Female , Bedbugs/physiology , Male , Humans
3.
Front Physiol ; 15: 1375929, 2024.
Article in English | MEDLINE | ID: mdl-38966226

ABSTRACT

Head-down bed rest (HDBR) is one of the models of the physiological effects of weightlessness used, among other things, to assess the effect of hypokinesia on the physiological systems of the human body and, first of all, on the cardiovascular system. The aim of the work was to study the effect of 21 days of HDBR factors on the cardiovascular system based on blood proteomic profile data. It was revealed that HDBR conditions led to an increase in the levels of proteins of the complement and the coagulation cascade systems, platelet degranulation, fibrinolysis, acute phase proteins, post-translational modification of proteins, retinol-binding protein 4 (RBP4), apolipoprotein B, which are associated with cardiovascular diseases, and other proteins that affect the functions of endothelial cells. Blood levels of proteins involved in cytoskeletal remodelling, oxygen transport, heme catabolism, etc. have been shown to decrease during HDBR.

4.
Waste Manag ; 187: 11-21, 2024 Jul 04.
Article in English | MEDLINE | ID: mdl-38968860

ABSTRACT

The laser-based powder bed fusion of polymers (PBF-LB/P) process often utilizes a blend of powders with varying degrees of degradation. Specifically, for polyamide 12, the traditional reuse schema involves mixing post-processed powder with virgin powder at a predetermined ratio before reintroducing it to the process. Given that only about 15% of the powder is utilized in part production, and powders are refreshed in equal proportions, there arises a challenge with the incremental accumulation of material across build cycles. To mitigate the consumption of fresh powder relative to the actual material usage, this study introduces the incorporation of recycled material into the PBF-LB/P process. This new powder reuse schema is presented for the first time, focusing on the laser sintering process. The characteristics of the recycled powder were evaluated through scanning electron microscopy, differential scanning calorimetry, X-ray diffraction, particle size distribution, and dynamic powder flowability assessments. The findings reveal that waste powders can be effectively reused in PBF-LB/P to produce components with satisfactory mechanical properties, porosity levels, dimensional accuracy, and surface quality.

5.
Biomater Adv ; 163: 213955, 2024 Jul 08.
Article in English | MEDLINE | ID: mdl-38986318

ABSTRACT

Researchers agree that the ideal scaffold for tissue engineering should possess a 3D and highly porous structure, biocompatibility to encourage cell/tissue growth, suitable surface chemistry for cell attachment and differentiation, and mechanical properties that match those of the surrounding tissues. However, there is no consensus on the optimal pore distribution. In this study, we investigated the effect of pore distribution on corrosion resistance and performance of human mesenchymal stem cells (hMSC) using titanium scaffolds fabricated by laser beam powder bed fusion (PBF-LB). We designed two scaffold architectures with the same porosities (i.e., 75 %) but different distribution of pores of three sizes (200, 500, and 700 µm). The pores were either grouped in three zones (graded, GRAD) or distributed randomly (random, RAND). Microfocus X-ray computed tomography revealed that the chemically polished scaffolds had the porosity of 69 ± 4 % (GRAD) and 71 ± 4 % (RAND), and that the GRAD architecture had the higher surface area (1580 ± 101 vs 991 ± 62 mm2) and the thinner struts (221 ± 37 vs 286 ± 14 µm). The electrochemical measurements demonstrated that the apparent corrosion rate of chemically polished GRAD scaffold decreased with the immersion time extension, while that for polished RAND was increased. The RAND architecture outperformed the GRAD one with respect to hMSC proliferation (over two times higher although the GRAD scaffolds had 85 % higher initial cell retention) and migration from a monolayer. Our findings demonstrate that the pore distribution affects the biological properties of the titanium scaffolds for bone tissue engineering.

6.
Phys Imaging Radiat Oncol ; 31: 100600, 2024 Jul.
Article in English | MEDLINE | ID: mdl-39022396

ABSTRACT

Background and purpose: Introducing moderately hypofractionated salvage radiotherapy (SRT) following prostatectomy obligates investigation of its effects on clinical target volume (CTV) coverage and organ-at-risk (OAR) doses. This study assessed interfractional volume and dose changes in OARs and CTV in moderately hypofractionated SRT and evaluated the 8-mm planning target volume (PTV) margin. Materials and methods: Twenty patients from the PERYTON-trial were included; 10 received conventional SRT (35 × 2 Gy) and 10 hypofractionated SRT (20 × 3 Gy). OARs were delineated on 539 pre-treatment Cone Beam CT (CBCT) scans to compare interfractional OAR volume changes. CTVs for the hypofractionated group were delineated on 199 CBCTs. Dose distributions with 4 and 6 mm PTV margins were generated using voxel-wise minimum robustness evaluation of the original 8-mm PTV plan, and dose changes were assessed. Results: Median volume changes for bladder and rectum were -26 % and -10 %, respectively. OAR volume changes were not significantly different between the two treatment schedules. The 8-mm PTV margin ensured optimal coverage for prostate bed and vesicle bed CTV (V95 = 100 % in >97 % fractions). However, bladder V60 <25 % was not achieved in 5 % of fractions, and rectum V60 <5 % was unmet in 33 % of fractions. A 6-mm PTV margin resulted in CTV V95 = 100 % in 92 % of fractions for prostate bed, and in 86 % for vesicle bed CTV. Conclusions: Moderately hypofractionated SRT yielded comparable OAR volume changes to conventionally fractionated SRT. Interfractional changes remained acceptable with a PTV margin of 6 mm for prostate bed and 8 mm for vesicle bed.

7.
Bioresour Bioprocess ; 11(1): 70, 2024 Jul 18.
Article in English | MEDLINE | ID: mdl-39023666

ABSTRACT

Reductive amination by amine dehydrogenases is a green and sustainable process that produces only water as the by-product. In this study, a continuous flow process was designed utilizing a packed bed reactor filled with co-immobilized amine dehydrogenase wh84 and glucose dehydrogenase for the highly efficient biocatalytic synthesis of chiral amino alcohols. The immobilized amine dehydrogenase wh84 exhibited better thermo-, pH and solvent stability with high activity recovery. (S)-2-aminobutan-1-ol was produced in up to 99% conversion and 99% ee in the continuous flow processes, and the space-time yields were up to 124.5 g L-1 d-1. The continuous reactions were also extended to 48 h affording up to 91.8% average conversions. This study showcased the important potential to sustainable production of chiral amino alcohols in continuous flow processes.

8.
Adv Sci (Weinh) ; : e2402962, 2024 Jul 01.
Article in English | MEDLINE | ID: mdl-38951958

ABSTRACT

The ultrafine cellular structure promotes the extraordinary mechanical performance of metals manufactured by laser powder-bed-fusion (L-PBF). An in-depth understanding of the mechanisms governing the thermal stability of such structures is crucial for designing reliable L-PBF components for high-temperature applications. Here, characterizations and 3D discrete dislocation dynamics simulations are performed to comprehensively understand the evolution of cellular structures in 316L stainless steel during annealing. The dominance of screw-type dislocation dipoles in the dislocation cells is reported. However, the majority of dislocations in sub-grain boundaries (SGBs) are geometrically necessary dislocations (GNDs) with varying types. The disparity in dislocation types can be attributed to the variation in local stacking fault energy (SFE) arising from chemical heterogeneity. The presence of screw-type dislocations facilitates the unpinning of dislocations from dislocation cells/SGBs, resulting in a high dislocation mobility. In contrast, the migration of SGBs with dominating edge-type GNDs requires collaborative motion of dislocations, leading to a sluggish migration rate and an enhanced thermal stability. This work emphasizes the significant role of dislocation type in the thermal stability of cellular structures. Furthermore, it sheds light on how to locally tune dislocation structures with desired dislocation types by adjusting local chemistry-dependent SFE and heat treatment.

9.
Heliyon ; 10(11): e32162, 2024 Jun 15.
Article in English | MEDLINE | ID: mdl-38947461

ABSTRACT

The primary purpose of this study was to evaluate the hydraulic coefficient of coarse aggregate grain size beds and hydraulic parameters under random and perpendicular bed configurations, as well as to explore the discharge coefficient for rectangular weirs. The research objectives were to compare flow resistance coefficients, evaluate the discharge coefficient for rectangular weirs, investigate the relationship between roughness coefficient and hydraulic parameters, and validate the theoretical hydraulic equation for the rectangular weir. This was achieved by analysing different bed configurations, bed slopes, and 20 and 30-mm bed materials. Sieve analysis was conducted on bed materials using American-standard sieves to determine their particle size distribution. The experiment was performed in a rectangular flume measuring 12 m in length, 0.31 m in width, and 0.45 m in depth. In a laboratory experiment, water was pumped into a flume using centrifugal pumps, and a rectangular weir was attached downstream for discharge measurement. The experiment investigated factors such as Manning roughness coefficient, bed material geometry, bed slope, and weir shapes. Approximately 1680 tests were conducted to analysed the impact of these factors on discharge and the coefficient of discharge. The average Manning's roughness coefficients for a grain size of 20 mm were 0.019 (with weir) and 0.019 (without weir) in a random bed configuration, and 0.028 (with weir) and 0.027 (without weir) in a perpendicular flow bed configuration. For a grain size of 30 mm, the coefficients were 0.023 (with weir) and 0.022 (without weir) in a random bed configuration, and 0.033 (with weir) and 0.026 (without weir) in a perpendicular flow bed configuration. The presence of a weir has affected Manning's roughness coefficients and discharge coefficients. With a weir, the roughness coefficients have generally been higher compared to without a weir, indicating increased roughness in the channel. The discharge coefficient for a rectangular weir with a grain size of 20 mm ranged from 0.39 to 0.84 (random bed) and 0.27 to 0.68 (perpendicular flow bed), while for a grain size of 30 mm it ranged from 0.31 to 0.81 (random bed) and 0.23 to 0.48 (perpendicular flow bed). The discharge coefficients have varied depending on the grain size and bed configuration, reflecting different flow efficiencies over the weir. Rough particles influenced flow and Manning's roughness coefficient value, then reduced discharge and velocity values. Under two bed configurations and slopes, beds with a grain size of 30 mm have higher roughness coefficients compared to those with a grain size of 20 mm. The models have shown that the roughness coefficient is inversely proportional to the discharge and directly proportional to the tailgate water levels. The coefficient of roughness and discharge coefficient are mainly influenced by the channel slopes, bed roughness, bed grain size, and bed configuration. A randomly configured bed with a 20 mm grain size gravel bed is preferred over a perpendicular bed configuration to handle high discharges. Using a 20 mm grain-size gravel bed in open-channel flow is more suitable than a 30 mm grain-size bed. Relying on the constant friction factor, Manning's n, is not recommended as it may result in design errors. These findings have the potential to improve hydraulic engineering design practices, enhancing the accuracy and efficiency of open-channel flow systems.

10.
Lett Appl Microbiol ; 77(7)2024 Jul 01.
Article in English | MEDLINE | ID: mdl-38955379

ABSTRACT

This study evaluated the treatment efficiency of two selected fillers and their combination for improving the water quality of aquaculture wastewater using a packed bed biofilm reactor (PBBR) under various process conditions. The fillers used were nanosheet (NS), activated carbon (AC), and a combination of both. The results indicated that the use of combined fillers and the hydraulic retention time (HRT) of 4 h significantly enhanced water quality in the PBBR. The removal rates of chemical oxygen demand, NO2-─N, total suspended solids(TSS), and chlorophyll a were 63.55%, 74.25%, 62.75%, and 92.85%, respectively. The microbiota analysis revealed that the presence of NS increased the abundance of microbial phyla associated with nitrogen removal, such as Nitrospirae and Proteobacteria. The difference between the M1 and M2 communities was minimal. Additionally, the microbiota in different PBBR samples displayed similar preferences for carbon sources, and carbohydrates and amino acids were the most commonly utilized carbon sources by microbiota. These results indicated that the combination of NS and AC fillers in a PBBR effectively enhanced the treatment efficiency of aquaculture wastewater when operated at an HRT of 4 h. The findings provide valuable insights into optimizing the design of aquaculture wastewater treatment systems.


Subject(s)
Aquaculture , Biofilms , Bioreactors , Wastewater , Water Purification , Biofilms/growth & development , Bioreactors/microbiology , Water Purification/methods , Wastewater/microbiology , Wastewater/chemistry , Nitrogen/metabolism , Charcoal/chemistry , Bacteria/genetics , Bacteria/isolation & purification , Bacteria/metabolism , Bacteria/growth & development , Biological Oxygen Demand Analysis , Microbiota , Waste Disposal, Fluid/methods , Water Quality
11.
Bioresour Technol ; 407: 131073, 2024 Jul 10.
Article in English | MEDLINE | ID: mdl-38996848

ABSTRACT

Co-pyrolysis with low-sulfur biomass is expected to improve the yield and quality of bio-fuels, without the usage of calcium-based desulfurizer. Sulfur transformation during microwave fluidized-bed co-pyrolysis between terrestrial and marine biomass (Ascophyllum, AS; Rice straw, RS) was investigated. Sulfur release was promoted during biomass co-pyrolysis, but it was inhibited during pyrolysis between AS and low-sulfur char. Thermal cracking of biomass was promoted during co-pyrolysis between biomass, accelerating the combination of H atoms and -SH radicals. Introduction of low-sulfur bio-char (CA) inhibited the generation of bio-char and the release of sulfur. Released sulfur was captured by -OH/C = C functional groups on bio-char through dehydration reactions/addition reactions, forming mercaptan in bio-char. Furthermore, introduction of microwave and bio-char promoted the cyclization and aromatization reaction, converting mercaptan to thiophene and improving the thermal stability of solid sulfur, and thus increasing in-situ sulfur fixation rate.

12.
Water Res ; 261: 122025, 2024 Jun 30.
Article in English | MEDLINE | ID: mdl-39002418

ABSTRACT

The continuous aerobic granular sludge (AGS) process is promising for upgrading existing wastewater treatment facilities. However, this approach is still challenging because of its complicated structure and operation. To address this issue, a novel separate aeration self-circulating technology (abbreviated as Zier) was proposed, which is promising for cultivating AGS by its outstanding upflow velocity and circulation multiplier (more than 30 m/h and 200, respectively). This study elaborated on the Zier reactor's feasibility, optimization, and control strategy through computational fluid dynamics simulations, theoretical calculations, and experiments. An appropriate flow regime for efficient removal of pollutant and granulation of sludge was attained at a superficial gas velocity of 1.3 cm/s. Moreover, optimizing the aeration column diameter to half of the reaction column and increasing the height/diameter ratio to 20 dramatically boosted the nitrogen removal capacity over 1.6 kg N/m3/d. Utilizing a smaller circulation pipe diameter ensured granulation under a consistent flow regime. By judiciously regulating, multiple CSTRs and PFRs seamlessly integrated within the Zier reactor across a broad spectrum of particle sludge. The validity of these findings was further substantiated through experimental and theoretical validations. Drawing from these findings, a multi-scenario control strategy was proposed as Zier's map. With all the superiorities shown by the Zier reactor, this study could offer new insights into an efficient continuous AGS process.

13.
J Environ Manage ; 366: 121811, 2024 Jul 12.
Article in English | MEDLINE | ID: mdl-39002456

ABSTRACT

Nowadays, the utilization of biogas for energy generation is hindered by the declining production costs of solar and wind power. A shift towards the valorization of biogas into ectoine, a highly valuable bioproduct priced at 1000 €â¸±kg-1, offers a novel approach to fostering a more competitive biogas market while contributing to carbon neutrality. This study evaluated the optimization of CH4 gas-liquid mass transfer in 10 L bubble column bioreactors for CH4 conversion into ectoine and hydroxyectoine using a mixed methanotrophic culture. The influence of the empty bed residence time (EBRTs of 27, 54, and 104 min) at different membrane diffuser pore sizes (0.3 and 0.6 mm) was investigated. Despite achieving CH4 elimination capacities (CH4-ECs) of 10-12 g⸱m-3⸱h-1, an EBRT of 104 min mediated CH4 limitation within the cultivation broth, resulting in a negligible biomass growth. Reducing the EBRT to 54 min entailed CH4-ECs of 21-24 g⸱m-3⸱h-1, concomitant to a significant increase in biomass growth (up to 0.17 g⸱L⸱d-1) and reaching maximum ectoine and hydroxyectoine accumulation of 79 and 13 mg⸱gVSS-1, respectively. Conversely, process operation at an EBRT of 27 min lead to microbial inhibition, resulting in a reduced biomass growth of 0.09 g⸱L⸱d-1 and an ectoine content of 47 mg⸱gVSS-1. While the influence of diffuser pore size was less pronounced compared to EBRT, the optimal process performance was observed with a diffuser pore size of 0.6 mm.

15.
Article in Russian | MEDLINE | ID: mdl-39003548

ABSTRACT

The article analyses level and dynamics of morbidity of diseases of ear and mastoid in the Sakha Republic (Yakutia) in 2020-2021 and availability of otorhinolaryngological care. The methods of comparative statistics and mathematical analysis were applied to analyze official data provided by the Yakut Republic Medical Information and Analytical Center, the specialized Department of Otorhinolaryngology, the Republic Hospital № 2 - Center for Emergency Medical Care and the Federal State Statistics Service of Russia. The study established increasing trend of increasing morbidity of these diseases in both the adult and child population. In 2021, the growth rate of overall morbidity of adult population reached 17.7% and 8.8% in children, as compared to 2020. The primary morbidity of adults made up to 22.3%, in children - 15.7%. The comparative analysis demonstrated higher rates of general morbidity in the Republic: by 0.5% as compared with the Russian Federation and by 14.1% as compared with the Far Eastern Federal Okrug. The level of primary morbidity was lower than similar indicators of the compared territories by 17.1% and 3.0%, respectively. It is worth noting that analyzed morbidity of diseases of ear and mastoid reflects prevalence of ENT diseases in the region only indirectly, as the statistical data do not allow to estimate separately rate of upper respiratory tract lesions. Meanwhile, respiratory diseases rank first in the structure of population diseases in Yakutia. The growth of disability in children due to diseases of ear and mastoid requires attention. Among children of 0-17 years old, the indicator of primary disability increased from 0.38 to 0.8 per 10,000 of children population (increase of 110.5%); in children 0-3 years old - from 0.9 to 2.3 per 10,000 of the child population (an increase of 155.6%). The analysis of the number of beds in otorhinolaryngology wards established that that the bed capacity per 10,000 population was 0.6 that is significantly lower than the established standards. The article emphasizes need to adjust the Federal standards for hospital bed capacity, taking into account climatic and geographical conditions of the region, which contribute to spread and chronization of ENT diseases.


Subject(s)
Ear Diseases , Humans , Russia/epidemiology , Child , Adult , Ear Diseases/epidemiology , Ear Diseases/therapy , Morbidity/trends , Otorhinolaryngologic Diseases/epidemiology , Otorhinolaryngologic Diseases/therapy , Health Services Accessibility/statistics & numerical data , Mastoid
16.
Cell Rep ; 43(7): 114489, 2024 Jul 09.
Article in English | MEDLINE | ID: mdl-38990724

ABSTRACT

It is well established that the basolateral amygdala (BLA) is an emotional processing hub that governs a diverse repertoire of behaviors. Selective engagement of a heterogeneous cell population in the BLA is thought to contribute to this flexibility in behavioral outcomes. However, whether this process is impacted by previous experiences that influence emotional processing remains unclear. Here we demonstrate that previous positive (enriched environment [EE]) or negative (chronic unpredictable stress [CUS]) experiences differentially influence the activity of populations of BLA principal neurons projecting to either the nucleus accumbens core or bed nucleus of the stria terminalis. Chemogenetic manipulation of these projection-specific neurons can mimic or occlude the effects of CUS and EE on behavioral outcomes to bidirectionally control avoidance behaviors and stress-induced helplessness. These data demonstrate that previous experiences influence the responsiveness of projection-specific BLA principal neurons, biasing information routing through the BLA, to drive divergent behavioral outcomes.

17.
BMC Health Serv Res ; 24(1): 806, 2024 Jul 12.
Article in English | MEDLINE | ID: mdl-38997698

ABSTRACT

BACKGROUND: During the prolonged COVID-19 pandemic, hospitals became focal points for normalised prevention and control. In this study, we investigated the feasibility of an inpatient bed reservation system for cancer patients that was developed in the department?s public WeChat account. We also explored its role in improving operational efficiency and nursing quality management, as well as in optimising nursing workforce deployment. METHODS: We utilised WeChat to facilitate communication between cancer patients and health care professionals. Furthermore, we collected data on admissions, discharges, average number of hospitalisation days, bed utilisation rate, and the number of bed days occupied by hospitalised patients through the hospital information system and nurses? working hours and competency levels through the nurse scheduling system. The average nursing hours per patient per day were calculated. Through the inpatient bed reservation system, the number of accepted admissions, denied admissions, and cancelled admissions from the reservation system were collected. The impact of the bed reservation system on the department?s operational efficiency was analysed by comparing the number of hospitalisation discharges before and after reservations, as well as the average hospitalisation and bed utilisation rates. By comparing nurses? working hours per month and average nursing hours per patient per day, the system?s impact on nurses? working hours and nursing quality indicators was analysed. RESULTS: The average hospitalisation length, bed utilisation rate, and nurses? working hours were significantly lower, and the average number of nursing hours per patient per day was significantly higher after the implementation of the reservation system. The full-cycle bed information management model for cancer patients did not affect the number of discharged patients. CONCLUSION: Patients? ability to reserve bed types from home in advance using the department?s official WeChat-based inpatient bed reservation system allowed nurses to prepare for their work ahead of time. This in turn improved the operational efficiency of the department and nursing quality, and it optimised the deployment of the nursing workforce.


Subject(s)
COVID-19 , Neoplasms , Humans , COVID-19/epidemiology , COVID-19/prevention & control , Neoplasms/therapy , Hospitalization/statistics & numerical data , SARS-CoV-2 , Bed Occupancy , Pandemics/prevention & control , Male , Female , Hospital Information Systems , Inpatients
18.
Materials (Basel) ; 17(13)2024 Jul 05.
Article in English | MEDLINE | ID: mdl-38998404

ABSTRACT

This study investigates the effects of process parameters in the powder bed fusion-laser beam (PBF-LB) process on IN939 samples. The parameters examined include laser power (160, 180, and 200 W), laser scanning speed (400, 800, and 1200 mm/s), and hatch distance (50, 80, and 110 µm). The study focuses on how these parameters affect surface roughness, relative density, defect formation, and the microstructure of the samples. Surface roughness analysis revealed that the average surface roughness (Sa) values of the sample ranged from 4.6 µm to 9.5 µm, while the average height difference (Sz) varied from 78.7 µm to 176.7 µm. Furthermore, increasing the hatch distance from 50 µm to 110 µm while maintaining constant laser power and scanning speed led to a decrease in surface roughness. Relative density analysis indicated that the highest relative density was 99.35%, and the lowest was 93.56%. Additionally, the average porosity values were calculated, with the lowest being 0.06% and the highest reaching 9.18%. Although some samples had identical average porosity values, they differed in porosity/mm2 and average Feret size. Variations in relative density and average porosity were noted in samples with the same volumetric energy density (VED) due to different process parameters. High VED led to large, irregular pores in several samples. Microcracks, less than 50 µm in length, were present, indicating solidification cracks. The microstructural analysis of the XZ planes revealed arc-shaped melt pools, columnar elongated grains aligned with the build direction, and cellular structures with columnar dendrites. This study provides insights for optimizing PBF-LB process parameters to enhance the quality of IN939 components.

19.
Materials (Basel) ; 17(13)2024 Jul 04.
Article in English | MEDLINE | ID: mdl-38998403

ABSTRACT

The non-equilibrium solidification process in the additive manufacturing of titanium alloy leads to special microstructures, and the resulting changes in corrosion behavior are worthy of attention. In this paper, the microstructure and electrochemical corrosion behavior of Ti6Al4V alloys prepared using laser powder bed melting (LPBF) and casting are systematically compared. The results show that the LPBF-processed Ti6Al4V alloy is composed of dominant acicular α' martensite within columnar prior ß phase, and less ß disperses have also been discovered, which is significantly different from the α + ß dual-phase structure of cast Ti6Al4V alloy. Compared to the as-cast Ti6Al4V alloy, LPBF-processed Ti6Al4V alloy has a thinner and unstable passive film, and exhibits slightly poorer corrosion resistance, which is mainly related to its higher porosity, a large amount of acicular α' martensite and less ß phase compared to as-cast Ti6Al4V alloy. This result proves that suitable methods should be taken to control the relative density and phase composition of LPBF-processed Ti6Al4V alloys before application.

20.
Materials (Basel) ; 17(13)2024 Jul 08.
Article in English | MEDLINE | ID: mdl-38998447

ABSTRACT

The application of 2024 aluminum alloy (comprising aluminum, copper, and magnesium) in the aerospace industry is extensive, particularly in the manufacture of seats. However, this alloy faces challenges during laser powder bed fusion (PBF-LB/M) processing, which often leads to solidification and cracking issues. To address these challenges, LaB6 nanoparticles have been investigated as potential grain refiners. This study systematically examined the impact of adding different amounts of LaB6 nanoparticles (ranging from 0.0 to 1.0 wt.%) on the microstructure, phase composition, grain size, and mechanical properties of the composite material. The results demonstrate that the addition of 0.5 wt.% LaB6 significantly reduces the average grain size from 10.3 µm to 9 µm, leading to a significant grain refinement effect. Furthermore, the tensile strength and fracture strain of the LaB6-modified A2024 alloy reach 251 ± 2 MPa and 1.58 ± 0.12%, respectively. These findings indicate that the addition of appropriate amounts of LaB6 nanoparticles can effectively refine the grains of 2024 aluminum alloy, thereby enhancing its mechanical properties. This discovery provides important support for the broader application of 2024 aluminum alloy in the aerospace industry and other high-performance fields.

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