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1.
Appl Microbiol Biotechnol ; 108(1): 379, 2024 Jun 18.
Article in English | MEDLINE | ID: mdl-38888798

ABSTRACT

The transition towards a sustainable model, particularly the circular economy, emphasizes the importance of redefining waste as a valuable resource, paving the way for innovative upcycling strategies. The olive oil industry, with its significant output of agricultural waste, offers a promising avenue for high-value biomass conversion into useful products through microbial processes. This study focuses on exploring new, high-value applications for olive leaves waste, utilizing a biotechnological approach with Lactobacillus casei for the production of second-generation lactic acid. Contrary to initial expectations, the inherent high polyphenol content and low fermentable glucose levels in olive leaves posed challenges for fermentation. Addressing this, an enzymatic hydrolysis step, following a preliminary extraction process, was implemented to increase glucose availability. Subsequent small-scale fermentation tests were conducted with and without nutrient supplements, identifying the medium that yielded the highest lactic acid production for scale-up. The scaled-up batch fermentation process achieved an enhanced conversion rate (83.58%) and specific productivity (0.26 g/L·h). This research confirms the feasibility of repurposing olive waste leaves for the production of lactic acid, contributing to the advancement of a greener economy through the valorization of agricultural waste. KEY POINTS: • Olive leaves slurry as it did not allow L. casei to ferment. • High concentrations of polyphenols inhibit fermentation of L. casei. • Enzymatic hydrolysis combined to organosolv extraction is the best pretreatment for lactic acid production starting from leaves and olive pruning waste.


Subject(s)
Fermentation , Lactic Acid , Lacticaseibacillus casei , Olea , Olive Oil , Plant Leaves , Lactic Acid/metabolism , Lacticaseibacillus casei/metabolism , Plant Leaves/chemistry , Plant Leaves/metabolism , Olive Oil/metabolism , Glucose/metabolism , Hydrolysis , Industrial Waste , Polyphenols/metabolism , Biomass
2.
Foods ; 13(6)2024 Mar 10.
Article in English | MEDLINE | ID: mdl-38540834

ABSTRACT

Plant-based beverages have gained consumers' attention for being the main substitutes for dairy milk, especially for people with lactose intolerance, milk allergies, and a prevalence of hypercholesterolemia. Moreover, there is a growing demand for a more sustainable diet and plant-based lifestyle due to concerns related to animal wellbeing, environmental impacts linked to dairy production, and the rising cost of animal-derived foods. However, there are some factors that restrict plant-based beverage consumption, including their nutritional quality and poor sensory profile. In this context, fermentation processes can contribute to the improvement of their sensory properties, nutritional composition, and functional/bioactive profile. In particular, the fermentation process can enhance flavor compounds (e.g., acetoin and acetic acid) while decreasing off-flavor components (e.g., hexanal and hexanol) in the substrate. Furthermore, it enhances the digestibility and bioavailability of nutrients, leading to increased levels of vitamins (e.g., ascorbic acid and B complex), amino acids (e.g., methionine and tryptophan), and proteins, while simultaneously decreasing the presence of anti-nutritional factors (e.g., phytic acid and saponins). In contrast, plant-based fermented beverages have been demonstrated to possess diverse bioactive compounds (e.g., polyphenols and peptides) with different biological properties (e.g., antioxidant, anti-inflammatory, and antihypertensive). Therefore, this article provides an overview of plant-based fermented beverages including their production, technological aspects, and health benefits.

3.
Foods ; 13(5)2024 Feb 28.
Article in English | MEDLINE | ID: mdl-38472861

ABSTRACT

Persimmon wine has various nutritional elements and high commercial potential. However, the high content of methanol, which is derived from the fruit's pectin, always hinders persimmon wine production. To reduce the methanol level in the wine, the effects of persimmon cultivar, starter, pectinase, and pretreatment methods were investigated via single-factor and orthogonal experiments. The persimmon cultivar 'MaoKui' was finally used throughout the study owing to its lowest pectin concentration (24.5 g/kg). The best treatment conditions against the persimmon pulp were pectinase (0.04 g/kg) at 30 °C for 4 h, then boiled at 115 °C for 15 min before fermentation started. The optimized fermentation conditions for wine production were pectinase (0.03 g/kg), 250 mg/kg starter (BO213 and SPARK with equal amounts), at 28 °C for 6 d. The obtained wine had 77.7 mg/L methanol and a 68.4% raw juice yield. The fruit wine had 111.4 mg/L methanol and a 90.6 sensory evaluation score. Forty-nine volatile aromas were identified. Ethyl acetate content was the highest, followed by 3-methyl-1-butanol, 2,3-butanediol, and lactate ethyl ester. The persimmon wine had a unique style with transparent color, elegant aroma, and pure taste.

4.
Heliyon ; 10(4): e25980, 2024 Feb 29.
Article in English | MEDLINE | ID: mdl-38404826

ABSTRACT

In this study, we investigated the effect of solid-state fermentation of Pleurotus eryngii on the composition and antioxidant activity of Tartary buckwheat (TB). Firstly, the solid-state fermentation of P. eryngii mycelium with buckwheat was carried out, and the fermentation process was explored. The results of the extraction process and method selection experiments showed that the percolation extraction method was superior to the other two methods. The results of extraction rate, active components and antioxidant activity measurements before and after fermentation of TB extract showed that the extraction rate increased about 1.7 times after fermentation. Total flavonoids, rutin and triterpene contents were increased after fermentation compared to control. Meanwhile, LC-MS results showed an increase in the content of the most important substances in the fermented TB extract and the incorporation of new components, such as oleanolic acid, ursolic acid, amino acids, and D-chiral inositol. The fermented TB extract showed stronger antioxidant activity, while the protein and amino acid contents increased by 1.93-fold and 1.94-fold, respectively. This research was the first to use P. eryngii to ferment TB and prepared a lyophilized powder that could be used directly using vacuum freeze-drying technology. Not only the use of solid-state fermentation technology advantages of edible fungi to achieve value-added buckwheat, but also to broaden the scope of TB applications. This study will provide ideas and directions for the development and application of edible mushroom fermentation technology and TB.

5.
Annu Rev Food Sci Technol ; 15(1): 173-187, 2024 Jun.
Article in English | MEDLINE | ID: mdl-38134386

ABSTRACT

Animal-based agriculture and the production of protein-rich foods from animals, particularly from ruminants, are not sustainable and have serious climate effects. A new type of alternative proteins is now on the menu, namely animal proteins produced recombinantly by microbial fermentation. This new technology, precision fermentation, is projected to completely disrupt traditional animal-based agriculture. Certain milk and egg proteins along with specific meat substitute analog components produced by precision fermentation are already entering the market. This first wave of precision fermentation products targets the use of these proteins as protein additives, and several commercial players are already active in the field. The cost-efficiency requirements involve production titers above 50 g/L which are several orders of magnitude higher than those for pharmaceutical protein manufacture, making strain engineering, process optimization, and scale-up critical success factors. This new development within alternative proteins defines a new research direction integrating biotechnology, process engineering, and sustainable food protein production.


Subject(s)
Fermentation , Milk Proteins , Animals , Milk Proteins/metabolism , Egg Proteins/metabolism , Recombinant Proteins , Food Technology , Milk/chemistry , Milk/microbiology
6.
Microbiome Res Rep ; 2(1): 2, 2023.
Article in English | MEDLINE | ID: mdl-38045607

ABSTRACT

The human gut microbiota (HGM) plays a pivotal role in health and disease. Consequently, nutritional and medical research focusing on HGM modulation strategies as a means of improving host health is steadily increasing. In vitro HGM fermentation models offer a valid complement to human and animal studies when it comes to the mechanistic exploration of novel modulation approaches and their direct effects on HGM composition and activity, while excluding interfering host effects. However, in vitro cultivation of HGM can be challenging due to its high oxygen sensitivity and the difficulties of accurately modeling the physio-chemical complexity of the gut environment. Despite the increased use of in vitro HGM models, there is no consensus about appropriate model selection and operation, sometimes leading to major deficiencies in study design and result interpretation. In this review paper, we aim to analyze crucial aspects of the application, setup and operation, data validation and result interpretation of in vitro HGM models. When carefully designed and implemented, in vitro HGM modeling is a powerful strategy for isolating and investigating biotic and abiotic factors in the HGM, as well as evaluating their effects in a controlled environment akin to the gut. Furthermore, complementary approaches combining different in vitro and in vivo models can strengthen the design and interpretation of human studies.

7.
Molecules ; 28(24)2023 Dec 12.
Article in English | MEDLINE | ID: mdl-38138534

ABSTRACT

Lycium barbarum, a homology of medicine and food, contains many active ingredients including polysaccharides, polyphenol, betaine, and carotenoids, which has health benefits and economic value. The bioactive components in Lycium barbarum exhibit the effects of antioxidation, immune regulation, hypoglycemic effects, and vision improvement. Recently, the development of nutrition and health products of Lycium barbarum has been paid more and more attention with the increase in health awareness. A variety of nutrients and bioactive components in wolfberry can be retained or increased using modern fermentation technology. Through fermentation, the products have better flavor and health function, which better meet the needs of market diversification. The main products related to wolfberry fermentation include wolfberry fruit wine, wolfberry fruit vinegar, and lactic acid fermented beverage. In this review, the mainly bioactive components of Lycium barbarum and its deep-processing products of fermentation were summarized and compared. It will provide reference for the research and development of fermented and healthy products of Lycium barbarum.


Subject(s)
Lycium , Fermentation , Polysaccharides , Antioxidants/pharmacology , Carotenoids , Fruit
8.
Nutrients ; 15(3)2023 Jan 18.
Article in English | MEDLINE | ID: mdl-36771204

ABSTRACT

The processing of Passiflora edulis Sims results in large amounts of wasted peel resources and environmental pollution. In order to improve the utilisation of natural plant resources and economic benefits, this study uses Saccharomyces cerevisiae to ferment Passiflora edulis Sims peel to obtain Passiflora edulis Sims peel fermentation broth (PF). The content of active substances in unfermented Passiflora edulis Sims peel water extract (PW) and PF is then determined, as well as their in vitro antioxidant capacity. The protective effects of PF and PW on UVB-induced skin inflammation and skin barrier damage in human immortalised epidermal keratinocytes (HaCaT) cells (including cell viability, ROS, HO-1, NQO1, IL-1ß, IL-8, TNF-α, KLK-7, FLG, AQP3 and Caspase 14 levels) are investigated. Studies have shown that PF enhances the content of active substances more effectively compared to PW, showing a superior ability to scavenge free radical scavenging and antioxidants. PW and PF can effectively scavenge excess intracellular ROS, reduce the cellular secretion of pro-inflammatory factors, regulate the content of skin barrier-related proteins and possibly respond to UVB-induced cell damage by inhibiting the activation of the PI3K/AKT/mTOR signalling pathway. Studies have shown that both PW and PF are safe and non-irritating, with PF exploiting the efficacy of Passiflora edulis Sims peel more significantly, providing a superior process for the utilisation of Passiflora edulis Sims waste. At the same time, PF can be developed and used as a functional protective agent against ultraviolet damage to the skin, thereby increasing the value of the use of Passiflora edulis Sims waste.


Subject(s)
Passiflora , Humans , Saccharomyces cerevisiae , Reactive Oxygen Species , Fermentation , Phosphatidylinositol 3-Kinases , Antioxidants/pharmacology , Keratinocytes , Plant Extracts/pharmacology
9.
Front Bioeng Biotechnol ; 11: 1108766, 2023.
Article in English | MEDLINE | ID: mdl-36714011

ABSTRACT

Background: Tobacco alcoholization is an important step in increasing the quality of tobacco leaf, which may convert a portion of low-grade tobacco leaves into useable product, however this may take to 2-3 years. The addition of exogenous microorganisms to tobacco leaves and treating them by biological fermentation can shorten the maturation time of tobacco leaves, and improve the quality and applicability of low-grade tobacco leaves Methods: Several strains were screened from low-grade tobacco by flow cytometry, including the bacteria Bacillus amyloliticus, with starch degradation ability and Bacillus kochii, with protein degradation ability, and the fungus Filobasidium magnum with lipid oxidase ability, and were inoculated onto tobacco leaves, both individually and in combination, for solid-state fermentation Results: The greatest improvement in tobacco quality was observed when strains 4# and 3# were applied at a ratio of 3:1. The Maillard reaction products, such as 2-amyl furan, 1-(2-furanmethyl) -1 h-pyrrole, furfural and 2, 5-dimethylpyrazine, were significantly increased, by up to more than 2 times. When strains F7# and 3# were mixed at a ratio of 3:1, the improvement of sensory evaluation index was better than that of pure cultures. The increase of 3-(3, 4-dihydro-2h-pyrro-5-yl) pyridine, ß -damasone and benzyl alcohol was more than 1 times. The increase of 2-amyl-furan was particularly significant, up to 20 times Conclusion: The functional strains screened from tobacco leaves were utilized for the biological fermentation of tobacco leaves, resulting in the reduction of irritation and an improvement in quality of final product, showing a good potential for application.

10.
Molecules ; 27(22)2022 Nov 16.
Article in English | MEDLINE | ID: mdl-36432011

ABSTRACT

The aim of this study was to determine how the hopping technique affects the quality of non-alcoholic beer (NAB). A series of NABs were brewed and tested for basic physicochemical characteristics, profiles of selected volatile compounds, and microbial contamination. The brewing process yielded 13 experimental groups of beers, all of which had an ethanol content of <0.5%v/v. Among the batches brewed with 'Marynka' hops, the pellet form was found to provide the highest concentrations of hop-derived volatile compounds, whereas in the 'Magnum' groups, the extracts and whole hops proved superior. Humulene and caryophyllene were the primary volatiles in terms of quantity. All the brews were contamination-free­no microbes other than yeast cells were detected. Their microbiological purity was also supported by an assay of beer-defect indicators (volatile compounds), which only showed low levels of acetaldehyde, 1-propanol, 2-methylbutanol, and 3-methylbutanol. The hopping technique deployed was found not to affect the physicochemical parameters of NABs, but did have a significant impact on their volatile compound profile.


Subject(s)
Beer , Humulus , Beer/analysis , Humulus/chemistry
11.
Biotechnol Rep (Amst) ; 36: e00768, 2022 Dec.
Article in English | MEDLINE | ID: mdl-36245696

ABSTRACT

This study designed to investigate effect of fermentation by Lactobacillus plantarum on antioxidant and anticancer properties of Cinnamomum cassia aqueous solution. The optimum condition to produce high antioxidant activity was 107 CFU L. plantarum/10 g cinnamon at pH6 after 3 days of incubation at 35 °C. Fermented cinnamon showed an increase in ABTS, DPPH and H2O2 by 24.63, 58.31 and 60.27%, respectively over the control. Also, the total phenolic and flavonoid contents were increased, 8.15 to 11.40 mg GAE/g and 0.43 to 2.61 mg QE/g, respectively. The gallic acid, p-hydroxybenzoic acid, catechin and chlorogenic acid were increased by 37, 404, 11 and 98%, respectively. Also, anticancer activity was developed after fermentation. The increased antioxidant activity of fermented cinnamon could be attributed to the increase of some phenolics and flavonoids. Hence, cinnamon fermentation using L. plantarum is able to enhance its antioxidant and anticancer activities without producing toxic substances.

12.
Mar Drugs ; 20(10)2022 Oct 20.
Article in English | MEDLINE | ID: mdl-36286472

ABSTRACT

UVB radiation can induce oxidative stress and inflammatory response in human epidermal cells. We establish a UVB-induced damage model of human immortalized epidermal keratinocytes (HaCaT) to explore the protective and reparative effects of Laminaria japonica on UVB-damaged epidermal inflammation after fermentation by white Ganoderma lucidum (Curtis) P. Karst and Saccharomyces cerevisiae. Compared with unfermented Laminaria japonica, fermented Laminaria japonica possesses stronger in vitro free radical scavenging ability. Laminaria japonica white Ganoderma lucidum fermentation broth (LJ-G) and Laminaria japonica rice wine yeast fermentation broth (LJ-Y) can more effectively remove excess reactive oxygen species (ROS) in cells and increase the content of the intracellular antioxidant enzymes heme oxygenase-1 (HO-1) and NAD(P)H quinone oxidoreductase 1 (NQO-1). In addition, fermented Laminaria japonica effectively reduces the content of pro-inflammatory factors ILs, TNF-α and MMP-9 secreted by cells. The molecular research results show that fermented Laminaria japonica activates the Nrf2 signaling pathway, increases the synthesis of antioxidant enzymes, inhibits the gene expression levels of pro-inflammatory factors, and alleviates cellular oxidative stress and inflammatory response caused by UVB radiation. Based on the above results, we conclude that fermented Laminaria japonica has stronger antioxidant and anti-inflammatory activity than unfermented Laminaria japonica, possesses good safety, and can be developed and used as a functional inflammation reliever. Fermented Laminaria japonica polysaccharide has a more slender morphological structure and more rockulose, with better moisturizing and rheological properties.


Subject(s)
Laminaria , Wine , Humans , Laminaria/chemistry , NF-E2-Related Factor 2/metabolism , Reactive Oxygen Species/metabolism , Heme Oxygenase-1/metabolism , Matrix Metalloproteinase 9/metabolism , Antioxidants/pharmacology , Antioxidants/metabolism , Fermentation , Tumor Necrosis Factor-alpha/metabolism , Saccharomyces cerevisiae/metabolism , NAD/metabolism , NAD/pharmacology , Ultraviolet Rays/adverse effects , Oxidative Stress , Anti-Inflammatory Agents/pharmacology , Inflammation/drug therapy , Quinones/pharmacology
13.
Environ Sci Pollut Res Int ; 29(32): 47988-48019, 2022 Jul.
Article in English | MEDLINE | ID: mdl-35562606

ABSTRACT

A significant concern of our fuel-dependent era is the unceasing exhaustion of petroleum fuel supplies. In parallel to this, environmental issues such as the greenhouse effect, change in global climate, and increasing global temperature must be addressed on a priority basis. Biobutanol, which has fuel characteristics comparable to gasoline, has attracted global attention as a viable green fuel alternative among the many biofuel alternatives. Renewable biomass could be used for the sustainable production of biobutanol by the acetone-butanol-ethanol (ABE) pathway. Non-extinguishable resources, such as algal and lignocellulosic biomass, and starch are some of the most commonly used feedstock for fermentative production of biobutanol, and each has its particular set of advantages. Clostridium, a gram-positive endospore-forming bacterium that can produce a range of compounds, along with n-butanol is traditionally known for its biobutanol production capabilities. Clostridium fermentation produces biobased n-butanol through ABE fermentation. However, low butanol titer, a lack of suitable feedstock, and product inhibition are the primary difficulties in biobutanol synthesis. Critical issues that are essential for sustainable production of biobutanol include (i) developing high butanol titer producing strains utilizing genetic and metabolic engineering approaches, (ii) renewable biomass that could be used for biobutanol production at a larger scale, and (iii) addressing the limits of traditional batch fermentation by integrated bioprocessing technologies with effective product recovery procedures that have increased the efficiency of biobutanol synthesis. Our paper reviews the current progress in all three aspects of butanol production and presents recent data on current practices in fermentative biobutanol production technology.


Subject(s)
1-Butanol , Biodiversity , Biofuels , Butanols , Clostridium/metabolism , Fermentation , Temperature
14.
Bioprocess Biosyst Eng ; 45(1): 217-226, 2022 Jan.
Article in English | MEDLINE | ID: mdl-34657162

ABSTRACT

Polypropylene was modified to contain chitosan and evaluate its ability to generate Lactobacillus casei biofilms and their lactic acid production. Biofilm formation was carried out in either rich or minimal media. The chitosan-modified polypropylene harbored ~ 37% more cells than the control polypropylene. The biofilms from the chitosan-modified polypropylene grown in rich medium produced ~ 2 times more lactic acid after 72 h of incubation than the control suspended cells. There was no significant difference in the production of lactic acid after 72 h by L. casei biofilms on the chitosan-modified polypropylene grown in minimal media as compared with cells in suspension after 48 h and 72 h of incubation. Infrared spectroscopy confirmed higher deposition of nutrients and biomass on the chitosan-modified polypropylene as compared to the chitosan-free polypropylene. Electron and atomic force microscopy confirmed thicker biofilms when rich media were used to grow them as compared to minimal medium.


Subject(s)
Lactic Acid/metabolism , Lactobacillus/metabolism , Biofilms
16.
Front Microbiol ; 11: 580247, 2020.
Article in English | MEDLINE | ID: mdl-33281774

ABSTRACT

Huangjiu (Chinese rice wine) has been consumed for centuries in Asian countries and is known for its unique flavor and subtle taste. The flavor compounds of Huangjiu are derived from a wide range of sources, such as raw materials, microbial metabolic activities during fermentation, and chemical reactions that occur during aging. Of these sources, microorganisms have the greatest effect on the flavor quality of Huangjiu. To enrich the microbial diversity, Huangjiu is generally fermented under an open environment, as this increases the complexity of its microbial community and flavor compounds. Thus, understanding the formation of flavor compounds in Huangjiu will be beneficial for producing a superior flavored product. In this paper, a critical review of aspects that may affect the formation of Huangjiu flavor compounds is presented. The selection of appropriate raw materials and the improvement of fermentation technologies to promote the flavor quality of Huangjiu are discussed. In addition, the effects of microbial community composition, metabolic function of predominant microorganisms, and dynamics of microbial community on the flavor quality of Huangjiu are examined. This review thus provides a theoretical basis for manipulating the fermentation process by using selected microorganisms to improve the overall flavor quality of Huangjiu.

17.
Biotechnol Bioeng ; 114(12): 2794-2806, 2017 12.
Article in English | MEDLINE | ID: mdl-28782796

ABSTRACT

Ansamitocin P-3 (AP-3) is a maytansinoid with its most compelling antitumor activity, however, the low production titer of AP-3 greatly restricts its wide commercial application. In this work, a combinatorial approach including random mutation and metabolic engineering was conducted to enhance AP-3 biosynthesis in Actinosynnema pretiosum. First, a mutant strain M was isolated by N-methyl-N'-nitro-N-nitrosoguanidine mutation, which could produce AP-3 almost threefold that of wild type (WT) in 48 deep-well plates. Then, by overexpressing key biosynthetic genes asmUdpg and asm13-17 in the M strain, a further 60% increase of AP-3 production in 250-ml shake flasks was achieved in the engineered strain M-asmUdpg:asm13-17 compared to the M strain, and its maximum AP-3 production reached 582.7 mg/L, which is the highest as ever reported. Both the gene transcription levels and intracellular intermediate concentrations in AP-3 biosynthesis pathway were significantly increased in the M and M-asmUdpg:asm13-17 during fermentation compared to the WT. The good fermentation performance of the engineered strain was also confirmed in a lab-scale bioreactor. This work demonstrated that combination of random mutation and metabolic engineering could promote AP-3 biosynthesis and might be helpful for increasing the production of other industrially important secondary metabolites.


Subject(s)
Actinobacteria/physiology , Biosynthetic Pathways/genetics , Genetic Enhancement/methods , Maytansine/analogs & derivatives , Metabolic Engineering/methods , Mutation/genetics , Actinobacteria/classification , Maytansine/biosynthesis , Species Specificity , Up-Regulation/genetics
18.
Pol J Microbiol ; 66(3): 327-334, 2017 Sep 27.
Article in English | MEDLINE | ID: mdl-29319520

ABSTRACT

The aim of the study was to determine the influence of the source material and the applied S. cerevisiae strain on the concentrations of carbonyl fractions in raw spirits. Acetaldehyde was the most common aldehyde found, as it accounted for 88-92% of the total amount of aldehydes. The concentration of acetaldehyde in maize, rye and amaranth mashes was highly correlated with fermentation productivity at a given phase of the process, and reached its highest value of 193.5 mg/l EtOH in the first hours of the fermentation, regardless of the yeast strain applied. The acetaldehyde concentration decreased over the time with the decreasing productivity, reaching its lowest value at the 72nd hour of the process. The final concentration of acetaldehyde depended on the raw material used (ca 28.0 mg/l EtOH for maize mashes, 40.3 mg/l EtOH for rye mashes, and 74.4 mg/l EtOH for amaranth mashes). The effect of the used yeast strain was negligible. The overall concentration of the analyzed aldehydes was only slightly higher: ca 30.3 mg/l EtOH for maize mashes, 47.8 mg/l EtOH for rye mashes, and 83.1 mg/l EtOH for amaranth mashes.


Subject(s)
Acetaldehyde/metabolism , Amaranthus/metabolism , Ethanol/metabolism , Saccharomyces cerevisiae/metabolism , Secale/metabolism , Zea mays/metabolism , Fermentation
19.
Biotechnol Biofuels ; 9: 88, 2016.
Article in English | MEDLINE | ID: mdl-27096006

ABSTRACT

BACKGROUND: High content of water-insoluble solids (WIS) is required for simultaneous saccharification and co-fermentation (SSCF) operations to reach the high ethanol concentrations that meet the techno-economic requirements of industrial-scale production. The fundamental challenges of such processes are related to the high viscosity and inhibitor contents of the medium. Poor mass transfer and inhibition of the yeast lead to decreased ethanol yield, titre and productivity. In the present work, high-solid SSCF of pre-treated wheat straw was carried out by multi-feed SSCF which is a fed-batch process with additions of substrate, enzymes and cells, integrated with yeast propagation and adaptation on the pre-treatment liquor. The combined feeding strategies were systematically compared and optimized using experiments and simulations. RESULTS: For high-solid SSCF process of SO2-catalyzed steam pre-treated wheat straw, the boosted solubilisation of WIS achieved by having all enzyme loaded at the beginning of the process is crucial for increased rates of both enzymatic hydrolysis and SSCF. A kinetic model was adapted to simulate the release of sugars during separate hydrolysis as well as during SSCF. Feeding of solid substrate to reach the instantaneous WIS content of 13 % (w/w) was carried out when 60 % of the cellulose was hydrolysed, according to simulation results. With this approach, accumulated WIS additions reached more than 20 % (w/w) without encountering mixing problems in a standard bioreactor. Feeding fresh cells to the SSCF reactor maintained the fermentation activity, which otherwise ceased when the ethanol concentration reached 40-45 g L(-1). In lab scale, the optimized multi-feed SSCF produced 57 g L(-1) ethanol in 72 h. The process was reproducible and resulted in 52 g L(-1) ethanol in 10 m(3) scale at the SP Biorefinery Demo Plant. CONCLUSIONS: SSCF of WIS content up to 22 % (w/w) is reproducible and scalable with the multi-feed SSCF configuration and model-aided process design. For simultaneous saccharification and fermentation, the overall efficiency relies on balanced rates of substrate feeding and conversion. Multi-feed SSCF provides the possibilities to balance interdependent rates by systematic optimization of the feeding strategies. The optimization routine presented in this work can easily be adapted for optimization of other lignocellulose-based fermentation systems.

20.
São Paulo; s.n; s.n; 2016. 115 p. tab, graf, ilus.
Thesis in Portuguese | LILACS | ID: biblio-846586

ABSTRACT

As bactérias ácido-láticas (BAL) são micro-organismos que auxiliam nas características organolépticas, funcionais e de bioconservação de produtos fermentados. A utilização do soro de leite como meio de cultivo natural enaltece o conceito da produção de biomoléculas de alto valor agregado, como bacteriocinas, já que é um subproduto gerado por indústrias de laticínios e considerado um agente poluidor. A inulina é um ingrediente prebiótico que promove seletivamente o crescimento de culturas probióticas. Nesse âmbito, o objetivo deste estudo foi avaliar o efeito da composição da cultura de Lactococcus lactis (LL) em cocultura com Streptococcus thermophilus (ST) e da suplementação da base de soro de leite com inulina: (i) nos parâmetros cinéticos de acidificacão, (ii) no crescimento celular, (iii) na viscosidade do produto e (iv) na atividade antimicrobiana da nisina. A fermentação do soro de leite com Lactococcus lactis em cocultura com Streptococcus thermophilus proporcionou a maior taxa de acidificação (Vmax=7,93x10-3 upH/min), assim como apresentou o menor tempo para atingir a velocidade máxima de acidificação (Tvmax=1,13 h). A adição de 2% de inulina ao soro de leite fermentado pela cocultura binária fez com que o tempo para completar o cultivo fosse o mais curto (TpH4,5=4,43 h) quando comparado aos demais ensaios. Quanto ao crescimento celular, pode-se observar que a inulina não afetou significativamente a contagem microbiológica, quando as cepas ST e LL foram utilizadas separadamente no processo fermentativo. Em particular, a adição de 4% de inulina reduziu em 1,2 LogUFC/mL e 0,92 LogUFC/mL a contagem de ST e LL (em monocultura), respectivamente. Por outro lado, em coculturas binárias (ST-LL), percebeu-se ganho na contagem microbiológica nos ensaios que receberam suplementação do ingrediente prebiótico, ou seja, quando adicionados 2% e 4% de inulina, houve aumento de 1 LogUFC/mL e de 1,34 LogUFC/mL na contagem de ST, respectivamente. No caso da cepa LL em cocultura com ST, a suplementação de 2% e 4% do prebiótico aumentou em 0,31 LogUFC/mL e 0,75 LogUFC/mL, respectivamente. A concentração de ácido lático também foi mais elevada nos cultivos realizados com a cocultura binária, sendo 4,56 g/L (na ausência de inulina), 5,28 g/L (com adição de 2% de inulina) e 5,71 g/L (com suplementação de 4% de inulina). A viscosidade foi influenciada tanto pela adição de inulina como pelo efeito sinérgico da cocultura, sendo que o maior valor (7,38 mPas) foi obtido pela cocultura ST-LL e pela adição de 4% do ingrediente prebiótico. Quanto à produção de nisina, observou-se que, no cultivo em cocultura (ST-LL), a concentração de 2% de inulina aumentou em 102% a atividade antimicrobiana quando comparada com a cultura pura LL. Vale ressaltar que ambas as cepas satisfizeram os requisitos tecnológicos relativos à produção de laticínios funcionais


Lactic acid bacteria (LAB) are microorganisms that help in the organoleptic and functional characteristics and in the biopreservation of fermented products. The use of milk whey as a culture medium extols the concept of the production of high value-added biomolecules, such as bacteriocins, since it is a by-product generated by the dairy industry and considered a pollutant. Inulin is a prebiotic ingredient that promotes selectively the growth of probiotic cultures. In this context, the aim of this study was to evaluate the effect of culture composition Lactococcus lactis (LL) in co-culture with Streptococcus thermophilus (ST) and the supplementation of milk whey with inulin on: (i) the acidification kinetic parameters, (ii) the cell growth, (iii) the product viscosity, and (iv) the antimicrobial activity of nisin. The fermentation of milk whey by Lactococcus lactis in coculture with Streptococcus thermophilus provided the highest acidification rate (Vmax = 7.93x10-3 upH/min) and the shortest time to reach the maximum acidification rate ( TVmax = 1.13 h). The addition of 2% inulin in the binary coculture binary led to the shorter time to complete the fermentation (TpH4,5 = 4.43) compared to the other tests. With regard to cell growth, it can be observed that the addition of inulin did not affect the microbiological count of pure cultures of ST and LL strains in the fermentation process. In particular, the addition of 4% inulin reduced by 1.2 Log CFU/mL and 0.92 Log CFU/mL the counts of ST and LL (monoculture), respectively. In the other hand, the binary co-cultures cultivations (ST-LL) with the addition of 2% and 4% inulin increased by 1 LogCFU/mL and 1.34 Log CFU/mL in the case of the ST counts and 0.31 log CFU/mL and 0.75 log CFU/mL the counts of LL, respectively. Lactic acid concentration was higher in cultivations carried out by binary cocultures, thus being 4.56 g/L (in the absence of inulin), 5.28 g/L (with addition of 2% inulin) and 5.71g/L (supplemented with 4% inulin). The viscosity was influenced by the addition of prebiotic ingredient and by the synergistic effect of binary coculture, being the highest value (7.38 mPas) obtained by the addition of 4% inulin. Finally, as regards the production of nisin noted that in the binary coculture cultivations (ST-LL), the concentration of 2% inulin increased at 102% the antimicrobial activity when compared to the pure culture LL. It is worth mentioning that both strains met the technological requirements as regards the production of functional dairy products


Subject(s)
Bacteria , Kinetics , Cell Enlargement , Acidification , Whey , Nisin , Lactococcus lactis , Streptococcus thermophilus/growth & development , Fermentation
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