Smart Manufacturing and Digitalization of Metrology: A Systematic Literature Review and a Research Agenda.

Smart manufacturing comprises fully integrated manufacturing systems that respond in real time to meet the changing demands and conditions in industrial activities, supply networks and customer needs. A smart manufacturing environment will face new challenges, including those concerning metrological issues, i.e., analysis of large quantities of data; communication systems for digitalization; measurement standards for automated process control; digital transformation of metrological services; and simulations and virtual measurement processes for the automatic assessment of measured data. Based on the assumption that the interplay between smart manufacturing and digitalization of metrology is an emerging research field, this paper aims to present a systematic literature review (SLR) based on a bibliographic data collection of 160 scientific articles retrieved from the Web of Science and Scopus databases over the 2016-2022 time frame. The findings presented in this review and recommendations for building a research agenda can help policy makers, researchers and practitioners by providing directions for the evolution of digital metrology and its role in the digitalization of the economy and society.

An Automated Machine Learning Approach for Real-Time Fault Detection and Diagnosis.

This work presents a novel Automated Machine Learning (AutoML) approach for Real-Time Fault Detection and Diagnosis (RT-FDD). The approach's particular characteristics are: it uses only data that are commonly available in industrial automation systems; it automates all ML processes without human intervention; a non-ML expert can deploy it; and it considers the behavior of cyclic sequential machines, combining discrete timed events and continuous variables as features. The capacity for fault detection is analyzed in two case studies, using data from a 3D machine simulation system with faulty and non-faulty conditions. The enhancement of the RT-FDD performance when the proposed approach is applied is proved with the Feature Importance, Confusion Matrix, and F1 Score analysis, reaching mean values of 85% and 100% in each case study. Finally, considering that faults are rare events, the sensitivity of the models to the number of faulty samples is analyzed.

Implementing Vertical Integration in the Industry 4.0 Journey: Which Factors Influence the Process of Information Systems Adoption?

One of the key principles of Industry 4.0 is the implementation of vertical integration, which considers the integration of information systems from different hierarchical levels in a company to support decision-making with real-time data flows. Companies face challenges when they want to implement vertical integration, which is not trivial due to the risks inherent to the decision stages of adoption. We investigate the main factors influencing the different stages of adoption of vertical integration to provide a clearer view of what managers should consider at each stage. We adopt a multi-case study approach based on the investigation of ten companies that followed this adoption process. We develop a framework with 22 factors deployed in the three stages of decision (knowledge, persuasion, and final decision) and three main dimensions of analysis: technology, organization, and environment. We analyze the potential tensions between these factors and show how managers should balance such factors during the decision stages.

A Case about the Upgrade of Manufacturing Equipment for Insertion into an Industry 4.0 Environment.

Industry 4.0 is a synonym for the confluence of technologies that allows the integration of information technology, data science, and automated equipment, to produce smart industrial systems. The process of inserting new technologies into current conventional environments involves a wide range of disciplines and approaches. This article presents the process that was followed to identify and upgrade one station in an industrial workshop to make it compatible with the more extensive system as it evolves into the Industry 4.0 environment. An information processing kit was developed to upgrade the equipment from an automated machine to an Industry 4.0 station. The kit includes a structure to support the sensor and the data processing unit; this unit consisted of a minicomputer that records the data, graded the performance of the components, and sent the data to the cloud for storage, reporting, and further analysis. The information processing kit allowed the monitoring of the inspection system and improved the quality and speed of the inspection process.