Thermal Behavior of Curaua-Aramid Hybrid Laminated Composites for Ballistic Helmet.

Hybrid composites are expanding applications in cutting-edge technology industries, which need materials capable of meeting combined properties in order to guarantee high performance and cost-effectiveness. This original article aimed for the first time to investigate the hybrid laminated composite thermal behavior, made of two types of fibers: synthetic Twaron® fabric and natural curaua non-woven mat, reinforcing epoxy matrix. The composite processing was based on the ballistic helmets methodology from the North American Personal Armor System for Ground Troops, currently used by the Brazilian Army, aiming at reduced costs, total weight, and environmental impact associated with the material without compromising ballistic performance. Thermal properties of plain epoxy, aramid fabric, and curaua mat were evaluated, as well as the other five configurations of hybrid laminated composites. These properties were compared using thermogravimetric analysis (TGA) with its derivative (DTG), differential thermal analysis (DTA), and thermomechanical analysis (TMA). The results showed that the plain epoxy begins thermal degradation at 208 °C while the curaua mat at 231 °C and the aramid fabric at 477 °C. The hybrid laminated composites curves showed two or three inflections in terms of mass loss. The only sample that underwent thermal expansion was the five-aramid and three-curaua layers composite. In the third analyzed temperature interval, related to the glass transition temperature of the composites, there was, in general, an increasing thermal stability behavior.

Bio-Polyethylene Composites Based on Sugar Cane and Curauá Fiber: An Experimental Study.

For the purpose of renewable materials applications, Curauá fiber treated with 5% sodium hydroxide was added to high-density biopolyethylene, using an entirely Brazilian raw material of sugarcane ethanol. Polyethylene grafted with maleic anhydride was used as a compatibilizer. With the addition of curauá fiber, the crystallinity was reduced, possibly due to interactions in the crystalline matrix. A positive thermal resistance effect was observed for the maximum degradation temperatures of the biocomposites. When curauá fiber was added (5% by weight), the morphology showed interfacial adhesion, greater energy storage and damping capacity. Although curauá fiber additions did not affect the yield strength of high-density bio polyethylene, its fracture toughness improved. With the addition of curauá fiber (5% by weight), the fracture strain was greatly reduced to about 52%, the impact strength was also reduced, suggesting a reinforcing effect. Concomitantly, the modulus and the maximum bending stress, as well as the Shore D hardness of the curauá fiber biocomposites (at 3 and 5% by weight), were improved. Two important aspects of product viability were achieved. First, there was no change in processability and, second, with the addition of small amounts of curauá fiber, there was a gain in the specific properties of the biopolymer. The resulting synergies can help ensure more sustainable and environmentally friendly manufacturing of automotive products.

Curaua-Aramid Hybrid Laminated Composites for Impact Applications: Flexural, Charpy Impact and Elastic Properties.

Curaua, as a leaf-based natural fiber, appears to be a promising component with aramid fabric reinforcement of hybrid composites. This work deals with the investigation of flexural, impact and elastic properties of non-woven curaua-aramid fabric hybrid epoxy composites. Five configurations of hybrid composites in a curaua non-woven mat with an increasing quantity of layers, up to four layers, were laminated through the conventional hand lay-up method. The proposed configurations were idealized with at least 60 wt% reinforcement in the non-alternating configuration. As a result, it was observed that the flexural strength decreased by 33% and the flexural modulus by 56%. In addition, the energy absorbed in the Charpy impact also decreased in the same proportion as the replaced amount of aramid. Through the impulse excitation technique, it was possible observe that the replacement of the aramid layers with the curaua layers resulted in decreased elastic properties. However, reduction maps revealed proportional advantages in hybridizing the curaua with the aramid fiber. Moreover, the hybrid composite produced an almost continuous and homogeneous material, reducing the possibility of delamination and transverse deformation, which revealed an impact-resistant performance.

Hemicellulose Films from Curaua Fibers (Ananas erectifolius): Extraction and Thermal and Mechanical Characterization.

With growing environmental concerns over synthetic polymers, natural polymeric materials, such as hemicellulose, are considered a good sustainable alternative. Curaua fibers could be an excellent source of biopolymer as they have a relatively high hemicellulose content (15 wt%) and only a small amount of lignin (7 wt%). In this work, hemicellulose was extracted by an alkaline medium using KOH and the influence of the alkali concentration, temperature, and time was studied. A hemicellulose film was produced by water casting and its mechanical, thermal, and morphological properties were characterized. The results show that the best method, which resulted in the highest hemicellulose yield and lowest contamination from lignin, was using 10% (w/v) KOH concentration, 25 °C, and time of 3 h. The hemicellulose film exhibited better thermal stability and elongation at break than other polymeric films. It also exhibited lower rigidity and higher flexibility than other biodegradable polymers, including polylactic acid (PLA) and polyhydroxybutyrate (PHB).

Tensile Properties of Curaua-Aramid Hybrid Laminated Composites for Ballistic Helmet.

A typical ballistic protection helmet for ground military troops has an inside laminate polymer composite reinforced with 19 layers of the aramid, which are neither recyclable or biodegradable and are relatively expensive. The hybridization of synthetic aramid with a natural lignocellulosic fiber (NLF) can provide a lower cost and desirable sustainability to the helmet. In the present work, the curaua fiber, one of the strongest NLFs, is, for the first time, considered in non-woven mat layers to partially replace the aramid woven fabric layers. To investigate the possible advantage of this replacement, the tensile and impact properties of aramid/curaua hybrid laminated composites intended for ballistic helmets, in which up to four layers of curaua were substituted for the aramid, were evaluated. Tensile strength, toughness, and elastic modulus decreased with the replacement of the aramid while the deformation of rupture was improved for the replacement of nine aramid layers by two layers of curaua. Preliminary impact tests corroborate the decreasing tendency found in the tensile properties with the replacement of the aramid by curaua. Novel proposed Reduction Maps showed that, except for the replacement of four aramid layers by one layer of curaua, the decrease percentage of any tensile property value was lower than the corresponding volume percentage of replaced aramid, which revealed advantageous hybridization for the replacement of nine or more aramid layers.

Dynamic and Ballistic Performance of Graphene Oxide Functionalized Curaua Fiber-Reinforced Epoxy Nanocomposites.

Graphene oxide (GO) functionalized curaua fiber (CF) has been shown to improve the mechanical properties and ballistic performance of epoxy matrix (EM) nanocomposites with 30 vol% fiber. However, the possibility of further improvement in the property and performance of nanocomposites with a greater percentage of GO functionalized CF is still a challenging endeavor. In the present work, a novel epoxy composite reinforced with 40 vol% CF coated with 0.1 wt% GO (40GOCF/EM), was subjected to Izod and ballistic impact tests as well as corresponding fractographic analysis in comparison with a GO-free composite (40CF/EM). One important achievement of this work was to determine the characteristics of the GO by means of FE-SEM and TEM. A zeta potential of -21.46 mV disclosed a relatively low stability of the applied GO, which was attributed to more multilayered structures rather than mono- or few-layer flakes. FE-SEM images revealed GO deposition, with thickness around 30 nm, onto the CF. Izod impact-absorbed energy of 813 J/m for the 40GOCF/EM was not only higher than that of 620 J/m for the 40CF/EM but also higher than other values reported for fiber composites in the literature. The GO-functionalized nanocomposite was more optimized for ballistic application against a 7.62 mm projectile, with a lower depth of penetration (24.80 mm) as compared with the 30 vol% GO-functionalized CF/epoxy nanocomposite previously reported (27.43 mm). Fractographic analysis identified five main events in the ballistic-tested 40GOCF/EM composed of multilayered armor: CF rupture, epoxy matrix rupture, CF/matrix delamination, CF fibril split, and capture of ceramic fragments by the CF. Microcracks were associated with the morphological aspects of the CF surface. A brief cost-effective analysis confirmed that 40GOCF/EM may be one of the most promising materials for personal multilayered ballistic armor.

Mechanical Properties of Hybrid PVA-Natural Curaua Fiber Composites.

This work presents the experimental study of hybrid cement-based composites with polyvinyl alcohol fiber (PVA) and alkali-treated, short, natural curaua fiber. The objective of this research is to develop composites reinforced with PVA and curaua fiber to present strain-hardening behavior with average crack width control. To achieve this objective, three groups of composites were investigated. The first group had only PVA fiber in volumes of 0.5, 1, and 2%. The composite with 2% PVA fiber was the only one with strain-hardening and crack width control. The second group had 0.5% PVA fiber and volume fractions of 2, 2.5, and 3% curaua fiber, and presented only deflection-hardening behavior. The third group had 1% PVA and volumes of 1, 1.5, and 2% curaua fiber, and presented strain-hardening behavior. Based on the results, the hybrid combination of 1% PVA and 1.5% curaua was the optimal mixture as it presented strain-hardening behavior and crack width control, with a lower volume of synthetic PVA fiber. Additionally, compressive strength and mix workability were calculated for the investigated composites for comparison.

Bio-Based Rigid Polyurethane Foam Composites Reinforced with Bleached Curauá Fiber.

This study aims to evaluate the influence of using a bleached Curauá fiber (CF) as filler in a novel rigid polyurethane foam (RPUF) composite. The influence of 0.1, 0.5 and 1 wt.% of the reinforcements on the processing characteristics, cellular structure, mechanical, dynamic-mechanical, thermal, and flame behaviors were assessed and discussed for RPUF freely expanded. The results showed that the use of 0.5 wt.% of CF resulted in RPUF with smoother cell structure with low differences on the processing times and viscosity for the filled pre-polyol. These morphological features were responsible for the gains in mechanical properties, in both parallel and perpendicular rise directions, and better viscoelastic characteristics. Despite the gains, higher thermal conductivity and lower flammability were reported for the developed RPUF composites, related to the high content of cellulose and hemicellulose on the bleached CF chemical composition. This work shows the possibility of using a Brazilian vegetable fiber, with low exploration for the manufacturing of composite materials with improved properties. The developed RPUF presents high applicability as enhanced cores for the manufacturing of structural sandwich panels, mainly used in civil, aircraft, and marine industries.

Dynamic Mechanical Behavior of Graphene Oxide Functionalized Curaua Fiber-Reinforced Epoxy Composites: A Brief Report.

The coating of natural fiber by graphene oxide (GO) has, over, this past decade, attracted increasing attention as an effective way to improve the adhesion to polymer matrices and enhance the composite properties. In particular, the GO-functionalized 30 vol% curaua fiber (Ananas Erectifolius) reinforcing epoxy composite was found to display superior tensile and thermogravimetric properties as well as higher fiber/matrix interfacial shear strength. In this brief report, dynamic mechanical analysis (DMA) was conducted in up to 50 vol% GO-functionalized curaua fiber reinforced epoxy matrix (EM) composites. The objective was not only to extend the amount incorporated but also for the first time investigate the composite viscoelastic behavior. The GO functionalization of curaua fibers (GOCF) improved the DMA storage (E') and loss (E″) modulus compared to the non-functionalized fiber composites. Values at 30 °C of both E' (13.44 GPa) and E″ (0.67 GPa) for 50 vol% GO-functionalized curaua fiber reinforced epoxy matrix composites (50GOCF/EM) were substantially higher than those of 20 GOCF/EM with E' (7.08 GPa) and E″ (0.22 GPa) as well as non-functionalized 50CF/EM with E' (11.04 GPa) and E″ (0.45 GPa). All these results are above the neat epoxy previously reported values of E' (3.86 GPa) and E″ (0.09 GPa). As for the tangent delta, the parameters associated with damping factor and glass transition temperature were not found to be significantly changed by GO functionalization, but decreased with respect to the neat epoxy due to chain mobility restriction.

Mechanical and Thermal Characterization of Natural Intralaminar Hybrid Composites Based on Sisal.

The main objective of this work was to investigate the effect of hybridization on the mechanical and thermal properties of intralaminar natural fiber-reinforced hybrid composites based on sisal. Ramie, sisal and curauá fibers were selected as natural fiber reinforcements for the epoxy matrix based composites, which were produced by the hand lay-up technique. Tensile, flexural and impact tests were carried out according to American society for testing and materials (ASTM) standards to characterize the hybrid composites, while differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) were used to evaluate the thermal properties. It was found that the mechanical properties are improved by hybridization of sisal based composites. The thermal analysis showed that the hybridization did not significantly affect the thermal stability of the composites. A scanning electron microscopy (SEM) was used to examine the fracture surface of the tested specimens. The SEM images showed a brittle fracture of the matrix and fiber breakage near the matrix.

Effect of Graphene Oxide Coating on Natural Fiber Composite for Multilayered Ballistic Armor.

Composites with sustainable natural fibers are currently experiencing remarkably diversified applications, including in engineering industries, owing to their lower cost and density as well as ease in processing. Among the natural fibers, the fiber extracted from the leaves of the Amazonian curaua plant (Ananas erectifolius) is a promising strong candidate to replace synthetic fibers, such as aramid (Kevlar™), in multilayered armor system (MAS) intended for ballistic protection against level III high velocity ammunition. Another remarkable material, the graphene oxide is attracting considerable attention for its properties, especially as coating to improve the interfacial adhesion in polymer composites. Thus, the present work investigates the performance of graphene oxide coated curaua fiber (GOCF) reinforced epoxy composite, as a front ceramic MAS second layer in ballistic test against level III 7.62 mm ammunition. Not only GOCF composite with 30 vol% fibers attended the standard ballistic requirement with 27.4 ± 0.3 mm of indentation comparable performance to Kevlar™ 24 ± 7 mm with same thickness, but also remained intact, which was not the case of non-coated curaua fiber similar composite. Mechanisms of ceramic fragments capture, curaua fibrils separation, curaua fiber pullout, composite delamination, curaua fiber braking, and epoxy matrix rupture were for the first time discussed as a favorable combination in a MAS second layer to effectively dissipate the projectile impact energy.

Evaluation of the genotoxicity of cellulose nanofibers.

BACKGROUND: Agricultural products and by products provide the primary materials for a variety of technological applications in diverse industrial sectors. Agro-industrial wastes, such as cotton and curaua fibers, are used to prepare nanofibers for use in thermoplastic films, where they are combined with polymeric matrices, and in biomedical applications such as tissue engineering, amongst other applications. The development of products containing nanofibers offers a promising alternative for the use of agricultural products, adding value to the chains of production. However, the emergence of new nanotechnological products demands that their risks to human health and the environment be evaluated. This has resulted in the creation of the new area of nanotoxicology, which addresses the toxicological aspects of these materials. PURPOSE AND METHODS: Contributing to these developments, the present work involved a genotoxicological study of different nanofibers, employing chromosomal aberration and comet assays, as well as cytogenetic and molecular analyses, to obtain preliminary information concerning nanofiber safety. The methodology consisted of exposure of Allium cepa roots, and animal cell cultures (lymphocytes and fibroblasts), to different types of nanofibers. Negative controls, without nanofibers present in the medium, were used for comparison. RESULTS: The nanofibers induced different responses according to the cell type used. In plant cells, the most genotoxic nanofibers were those derived from green, white, and brown cotton, and curaua, while genotoxicity in animal cells was observed using nanofibers from brown cotton and curaua. An important finding was that ruby cotton nanofibers did not cause any significant DNA breaks in the cell types employed. CONCLUSION: This work demonstrates the feasibility of determining the genotoxic potential of nanofibers derived from plant cellulose to obtain information vital both for the future usage of these materials in agribusiness and for an understanding of their environmental impacts.