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1.
Article in English | MEDLINE | ID: mdl-39356432

ABSTRACT

The usage of plentiful raw discarded resources in the manufacturing of concrete has proven to be a sustainable and environmentally beneficial method of making concrete for a variety of purposes. In this study, the physical and mechanical properties of concrete made by partially and fully substituting fine aggregates and ordinary Portland cement with periwinkle shell ash and quarry dust (5%, 10%, 15%, 20%, and 100%), respectively, were examined. The ratio of water to cement utilized for the concrete mixture, 1:2:4, was 0.60. Fresh concrete underwent a slump test, and then 150-mm cubes of cured concrete were subjected to density, compressive strength tests, and morphological and structural property characterizations. The concrete without the waste materials gave an optimum compressive strength of 22.9 N/mm2 as opposed to those that were partially replaced, having 18.8-15.1 N/mm2. The concrete samples with full replacements of periwinkle shell ash and quarry dust have compressive strengths lower than 13.8 N/mm2. All the concrete samples produced with partial and full replacements are in the class of normal concrete, but only those with partial replacements of up to 20% can be utilized for load-bearing and non-load-bearing applications. Opting for these alternative waste materials implies taking steps towards creating a cleaner and healthier planet for now and the future.

2.
Waste Manag Res ; : 734242X241270973, 2024 Sep 05.
Article in English | MEDLINE | ID: mdl-39238241

ABSTRACT

The integration of mineral-based waste materials is crucial for achieving a sustainable and circular construction sector. Whilst technological and economic aspects receive attention, this mini review spotlights overlooked legal 'regulatory hurdles'. It explores major barriers within the European Union, aiming to compress the current ~30-year material development pipeline. Significant hurdles include the absence of harmonized end-of-waste criteria (Waste Framework Directive), the need for consensus-building in chemical risk assessments (REACH & CLP), scarcity of up-to-date harmonized product standards (Construction Products Regulation) and precision values for limit state analysis in structural codes (Eurocodes). This mini review serves as a practical manual, outlining the intricate regulatory landscape for industry experts, regulators and researchers. Emphasizing the parallel importance of environmental safety considerations and performance, our study presented in this mini-review, underscores the necessity for a multi-stakeholder approach to alleviate regulatory barriers. By illuminating regulatory intricacies, this mini review establishes the foundations for wider discussions and in-depth analysis as to the future outlook for consensus development procedures in a rapidly changing and challenging global construction sector. The manuscript also provides stakeholders with vital insights for informed decision-making, helping to facilitate the paradigm shift towards a sustainable and circular construction sector.

3.
Materials (Basel) ; 17(18)2024 Sep 23.
Article in English | MEDLINE | ID: mdl-39336392

ABSTRACT

This research investigates the mechanical activation of kaolin as a supplementary cementitious material at the laboratory scale, aiming to optimize milling parameters using the response surface methodology. The study evaluated the effects of rotation speed and milling time on the amorphous phase content, the reduction in crystalline kaolinite, and impurity incorporation into the activated clay through the Rietveld method. The results demonstrated that adjusting milling parameters effectively enhanced clay activation, which is crucial for its use in low-carbon cements. High rotation speeds (300/350 rpm) and prolonged grinding times (90/120 min) in a planetary ball mill increased the pozzolanic activity by boosting the formation of amorphous phases from kaolinite and illite and reducing the particle size. However, the results evidenced that intermediate milling parameters are sufficient for reaching substantial degrees of amorphization and pozzolanic activity, avoiding the need for intensive grinding. Exceedingly aggressive milling introduced impurities like ZrO2 from the milling equipment wear, underscoring the need for a balanced approach to optimizing reactivity while minimizing impurities, energy consumption, and equipment wear. Achieving this balance is essential for efficient mechanical activation, ensuring the prepared clay's suitability as supplementary cementitious materials without excessive costs or compromised equipment integrity.

4.
Heliyon ; 10(13): e34139, 2024 Jul 15.
Article in English | MEDLINE | ID: mdl-39071669

ABSTRACT

We have examined whether the copper reduction slag (CRS) generated after recovering valuable metals from copper slag (CS) by reduction process can be used as supplementary cementitious materials (SCMs). According to the test results, the Cu secondary slag with low Fe, Cu, and heavy metal contents had a suitable oxide composition for using as a SCM. CRS showed better grinding efficiency than that of ground blast furnace slag (GGBS). Ground CRS contributed to the formation of tobermorite under autoclaved curing conditions. The compressive strength of CRS mortar replacing 50 % of OPC generated 93 % of that of the OPC mortar. Based on the results of this study, we found that the CRS has highly appropriate engineering characteristics for using as SCMs for concrete. In addition, it is judged that the method of using secondary slag as a material for precast concrete produced under hydrothermal conditions can greatly contribute to the construction process of buildings by securing mechanical performance.

5.
Materials (Basel) ; 17(13)2024 Jul 02.
Article in English | MEDLINE | ID: mdl-38998338

ABSTRACT

In this study, the effect of limestone content on the mechanical performance and the heat of hydration of ordinary Portland cement (OPC) was investigated. Changes in the phase assemblage were analyzed through XRD and thermodynamic modeling. The purpose of the study was to identify the optimal limestone content in OPC. As a result of the experiment, all samples were found to have equal fluidity. Increasing the limestone content accelerated the hydration of the cement before approximately 13 h and shortened the setting time due to the acceleration of the initial hydration reaction. The compressive strength of the cement mortar showed a dilution effect, with lower compressive strength compared to the reference sample at an early age, but it gradually recovered at a later age. This is because, as shown in the XRD and thermodynamic modeling results, the carboaluminate phases formed due to the chemical effect of limestone contributed to the development of compressive strength. As a result, within the scope of this study, it is believed that maintaining the limestone content in OPC within 10% is optimal to minimize quality degradation.

6.
Materials (Basel) ; 17(12)2024 Jun 12.
Article in English | MEDLINE | ID: mdl-38930239

ABSTRACT

Recent literature has exhibited a growing interest in the utilization of ground glass powder (GP) as a supplementary cementitious material (SCM). Yet, the application of SCMs in stabilizing heavy metallic and metalloid elements remains underexplored. This research zeroes in on zinc stabilization using a binder amalgam of GP and ordinary Portland cement (OPC). This study juxtaposes the stability of zinc in a recomposed binder consisting of 30% GP and 70% OPC (denoted as 30GP-M) against a reference binder of 100% CEM I 52.5 N (labeled reference mortar, RM) across curing intervals of 1, 28, and 90 days. Remarkably, the findings indicate a heightened kinetic immobilization of Zn at 90 days in the presence of GP-surging up to 40% in contrast to RM. Advanced microstructural analyses delineate the stabilization locales for Zn, including on the periphery of hydrated C3S particles (Zn-C3S), within GP-reactive sites (Si*-O-Zn), and amid C-S-H gel structures, i.e., (C/Zn)-S-H. A matrix with 30% GP bolsters the hydration process of C3S vis-à-vis the RM matrix. Probing deeper, the microstructural characterization underscores GP's prowess in Zn immobilization, particularly at the interaction zone with the paste. In the Zn milieu, it was discerning a transmutation-some products born from the GP-Portlandite reaction morph into GP-calcium-zincate.

7.
Materials (Basel) ; 17(11)2024 Jun 04.
Article in English | MEDLINE | ID: mdl-38894006

ABSTRACT

This paper presents a method for designing low carbon bio-based building materials, also named bio-concretes, produced with wood wastes in shavings form (WS) and cementitious pastes. As the aggregates phase of bio-concretes is composed of plant-based particles, known as porous and high water-absorbing materials, the bio-concretes cannot be designed by using the traditional design rules used for conventional mortar or concrete. Then, the method used in the current paper is an adaptation of a previous one that has been developed in a recent paper where bio-concretes were produced with a cement matrix, three types of bio-aggregates, and a proposal of a design abacus. However, when that abacus is used for designing WBC with low cement content in the matrix, the target compressive strength is not reached. In the present paper, the method is extended to low cement content matrix (up to 70% of cement substitution) and also considering the greenhouse gas (GHG) emission of the WBC. To obtain data for proposing a new design abacus, an experimental program was carried out by producing nine workable WBCs, varying wood volumetric fractions (40-45-50%), and water-to-binder ratios. The bio-concretes produced presented adequate consistency, lightness (density between 715 and 1207 kg/m3), and compressive strength ranging from 0.64 to 12.27 MPa. In addition, the GHG emissions of the WBC were analysed through the Life Cycle Assessment methodology. From the relationships obtained between density, compressive strength, water-to-binder ratio, cement consumption, and GHG emissions of the WBC, calibration constants were proposed for developing the updated and more complete abacus regarding an integrated mix design methodology.

8.
Sci Rep ; 14(1): 12970, 2024 Jun 05.
Article in English | MEDLINE | ID: mdl-38839793

ABSTRACT

Chloride-induced steel corrosion is known to be a very common kind of deterioration of reinforced concrete. It is beneficial to bind free chloride ions to reduce the corrosion probability of the reinforcement embedded in the concrete. The binding capacity of the concrete varies according to its cementitious system. This paper investigates the chloride binding capacity of different kinds of supplementary cementitious materials (SCMs): Ground granulated blast furnace slag (GGBFS), Fly ash, and Metakaolin as a partial replacement of Ordinary Portland Cement (OPC). Different properties of concrete after chloride binding are assessed by carrying out the following tests: half-cell potential, accelerated corrosion test, compressive strength, rapid chloride penetration test, sorptivity test, measuring pH value of concrete, and XRD. The results showed that utilizing the SCMs in concrete can enhance the chloride binding capacity, especially those materials that have high quantities of aluminate and calcium in their chemical composition like GGBFS. Based on testing results, it's recommended that the limit of the chloride content in the different codes should be revised regarding the binding capacity according to the type and quantity of the cementitious materials used.

9.
Heliyon ; 10(4): e26188, 2024 Feb 29.
Article in English | MEDLINE | ID: mdl-38434066

ABSTRACT

Around 8% of the global carbon dioxide emissions, are generated during cement manufacturing, which also involves significant use of raw materials, leading to adverse environmental effects. Consequently, extensive research is being conducted worldwide to explore the feasibility of utilizing different industrial waste by-products as alternatives to cement in concrete production. Fly ash (FA), Metakaolin (MK), Silica fume (SF), and ground granulated blast furnace slag (GGBS) are potential industrial materials that can serve as cement substitutes in pervious concrete. However, there exist conflicting findings in the literature regarding the impact of industrial supplementary cementitious materials (ISCMs) as partial cement replacements on the physical, mechanical, and durability properties of pervious concrete. The aim of this review is to investigate the feasibility and potential benefits of using ISCMs and compare them as partial cement replacements in the production of pervious concrete. The analysis primarily examines the effect of ISCMs as partial cement replacements on cementitious properties, including properties of ISMCs, mechanical properties, and durability of pervious concrete. The influence of ISCMs primarily stems from their pozzolanic reaction and filler characteristics. SF has the highest reactivity due to its high surface area and amorphous structure, resulting in a rapid pozzolanic reaction. GGBS and FA have moderate reactivity, while MK has relatively low reactivity due to its crystalline structure. Results from various studies indicate that the addition of FA, SF, and MK up to approximately 20% leads to a reduction in porosity and permeability while improving compressive strength and durability due to the filler effect of SF and MK. Incorporating GGBS increases permeability slightly while causing a slight decrease in compressive strength. The range of permeability and compressive strength for pervious concrete incorporating FA, SF, GGBS and MK were 0.17-1.46 cm/s and 4-35 MPa, 0.56-2.28 cm/s and 3.1-35 MPa, 0.19-0.64 cm/s and 8-42 MPa, 0.10-1.28 cm/s and 5.5-41 MPa, respectively, which are in the acceptable range for non-structural application of pervious concrete. In conclusion, it is possible to produce sustainable pervious concrete by substituting up to 20% of cement with FA, SF, GGBS, and MK, thereby reducing cement consumption, carbon footprint, energy usage, and air pollution associated with conventional cement production. However, further research is required to systematically assess the durability properties, long-term behavior, and, develop models for analyzing CO2 emissions and cost considerations of pervious concrete containing ISMCs.

10.
Heliyon ; 10(3): e25117, 2024 Feb 15.
Article in English | MEDLINE | ID: mdl-38322926

ABSTRACT

Limestone calcined clay cement (LC3) is a recently developed binder with huge potential to reduce the clinker factor in cement and the environmental impact. This study aimed to evaluate the evolution of the research on LC3 by conducting a bibliometric analysis, evaluating key metrics such as publications, authorships, sources, or countries, to provide greater knowledge and a strategic vision of this technology. This work provides an important perspective of the field and elucidates the research trends and path that the LC3 technology followed from its beginning to date. The analysis reveals a noticeable increase in technology readiness and researchers' interest, as indicated by a significant rise in publications' number over time. Also, the authorship metrics reveal an important cooperation between communities in the development of this technology. The research on LC3 is essential since the technology is a viable and reliable approach to decreasing the cement industry's carbon footprint.

11.
J Environ Manage ; 354: 120452, 2024 Mar.
Article in English | MEDLINE | ID: mdl-38401503

ABSTRACT

Loess, a terrestrial clastic sediment, is formed essentially by the accumulation of wind-blown dust, while stone waste (SW) is an industrial waste produced during stone machining. Utilising loess and SW to prepare environmentally-friendly supplementary cementitious materials can not only address environmental issues caused by solid waste landfills but also meet the demand of reinforcement of coal-seam floor aquifer for grouting materials. In this paper, the effects of the loess/SW mass ratio and calcination temperature on the transformation of calcined products are investigated and their pozzolanic activities are evaluated. The workability, environmental impact and cost of grouting materials based on cement and calcined products are also assessed. Experimental results reveal that higher temperatures favour the formation of free lime and periclase, which tend to be involved in solid-state reactions. Higher temperature and loess/SW mass ratio strengthens the diffraction peaks of dodecalcium hepta-aluminate (C12A7), dicalcium ferrite (C2F) and dicalcium silicate (C2S). The clay minerals in loess become completely dehydroxylated before 825 °C, generating amorphous SiO2 and Al2O3. Covalent Si-O bonds are interrupted and that disordered silicate networks are generated in the calcined products, which is confirmed by the increased strength of the Si29 resonance region at -60 ppm to -80 ppm. Although co-calcined loess and SW contain the most four-fold aluminium at 950 °C, recrystallisation depresses the pozzolanic activity. Hence, the loess/SW sample designated LS2-825 exhibits the better hydration activity. Additionally, grouting materials composed of cement and LS2-825 exhibit good setting times, fluidity, strength and a low carbon footprint in practical engineering applications, and they also provide the additional benefit of being cost effective.


Subject(s)
Minerals , Silicon Dioxide , Silicates , Industrial Waste , Clay
12.
Materials (Basel) ; 16(24)2023 Dec 14.
Article in English | MEDLINE | ID: mdl-38138786

ABSTRACT

Plastic shrinkage cracking is a complex and multifaceted process that occurs in the period between placement and the final setting. During this period, the mixture is viscoplastic in nature and therefore possesses rheological properties. The investigation of the relationship between rheological behavior and its propensity to undergo cracking during the plastic phase presents an intriguing subject of study. However, many factors influence plastic cracking, and the corresponding interaction of its effects is complex in nature. This study aimed to evaluate the impact of rheological and physicomechanical properties on the occurrence of plastic cracking in high-performance shotcrete containing various supplementary cementitious materials. To achieve this, plastic cracking was evaluated employing the ASTM C 1579 standard and a smart crack viewer FCV-30, and the rheological parameters were controlled using an ICAR rheometer. In addition, a study was conducted to assess the strength development and fresh properties. Further, a relationship was established via statistical evaluation, and the best predicting models were selected. According to the study results, it can be concluded that high-yield stress and low plastic viscosity for colloidal silica mixtures are indicators of plastic cracking resistance owing to improved fresh microstructure and accelerated hydration reaction. However, earlier strength development and the presence of a water-reducing admixture allowed mixtures containing silica fume to achieve crack reduction. A higher indicator of yield stress is an indicator of the capillary pressure development of these mixtures. In addition, a series containing ultrafine fly ash (having high flow resistance and torque viscosity) exhibited a risk of early capillary pressure build-up and a decrease in strength characteristics, which could be stabilized with the addition of colloidal silica. Consequently, the mixture containing both silica fume and colloidal silica exhibited the best performance. Thus, the results indicated that rheological characteristics, compressive strength, and water-reducer content can be used to control the plastic shrinkage cracking of shotcrete.

13.
Materials (Basel) ; 16(19)2023 Sep 27.
Article in English | MEDLINE | ID: mdl-37834574

ABSTRACT

The present study examines the effects of supplementary cementitious materials (SCMs) on the flowability and strength development of binary mixes. This study was primarily motivated by the need to bridge the knowledge gap regarding paste and mortar mixes containing binary cement from a variety of performance perspectives. This study examined the flowability and strength development of binary mixes in their pastes and mortars when they contain various doses of silica fume (SF), fly ash (FA), metakaolin (MK), and glass cullet powder (GP) compared with the control mix. While the presence of SF and MK reduced workability because of the nature of their particles, the addition of FA and GP improved it to a certain extent because of the spherical and glassy nature of their particles, respectively. In addition, GP was used to compare its performance against SF, MK, and FA as an alternative cementitious material. In this study, the GP performed comparably to the other SCMs investigated and was found to be satisfactory. An investigation of the rheological properties, heat of hydration, thermal analysis, and pore systems of these mixes was conducted. Compared to the control mix, the presence of 5% GP improved the rheological properties and reduced the heat of hydration by 10%. The reduced workability in SF and MK mixes resulted in a lower content of pore water, while GP and FA incorporation enhanced it, owing to improved workability. The pore area is related to the pore water, which is directly related to improved workability. According to the following order, SF > MK > GP > FA, the strength was highest for mixes containing SF and MK, whereas, with GP and FA, there was a gradual reduction in the strength proportional to replacement level and improved workability. SF, GP, and FA can be identified as performance enhancers when formulating ternary and quaternary cementitious systems for low-carbon cement.

14.
Polymers (Basel) ; 15(17)2023 Aug 30.
Article in English | MEDLINE | ID: mdl-37688228

ABSTRACT

Via radical polymerization, three polyurethane-modified polycarboxylate molecules of various comb topologies were synthesized. This study investigated the effects of varying types and concentrations of supplementary cementitious materials (SCMs) on the surface tension, flowability, and zeta potential of cement. An elevation in the molar ratio between isoamyl alcohol polyoxyethylene (TPEG) and acrylic acid (AA) from 1:1 to 5:1 reduced the surface tension of the polycarboxylate molecule from 47.70 mN/m to 35.53 mN/m and increased flowability from 280 mm to 310 mm, as the results indicated. An increase in the SCM and polycarboxylate dosage proportionally decreased liquid-phase surface tension and increased flowability. A decrease in the water-to-cement (w/c) ratio from 0.5 to 0.3 corresponded to an observed increase in the zeta potential of cement pastes. However, a rise in the quantity of polycarboxylate and SCMs corresponded to a decrease in the zeta potential at a w/c ratio of 0.3.

15.
Heliyon ; 9(7): e17750, 2023 Jul.
Article in English | MEDLINE | ID: mdl-37539268

ABSTRACT

The objective of this study was to investigate the impact of the geographic and climatic conditions on laterites properties and on geopolymerization based-laterite. Four different laterite deposits in the four geographical zones of Cameroon were studied. This included the center, north, south and west corners of Cameroon, having chemical composition of SiO2 + Al2O3 + Fe2O3 = 88.94, 87.6, 89.13 and 78.97%, respectively. The center and south laterites from the black forest, with high pluviometry and relative humidity, show significant amounts of Fe2O3. While the west laterite from grass field - mountainous areas and the north-laterite from plain arid and semi-arid climate still show lower iron concentrations. The IR absorption bands of the different laterites appear between 1007 and 1047 cm-1; characteristic bands of aluminosilicate. The BET (Brunauer-Emmett-Teller) Specific surface area values are comprised in the range of [21.9, 24.1 m2/g] for non-calcined laterite and between [45.6 and 123.5 m2/g] for laterites calcined at 550 °C and 575 °C. The main particle size values are 5.71, 6.37, 7.43 and 8.45 µm for center-laterite, west-laterite, north laterite and south-laterite, respectively. Although, they differ in the degree of laterization, all the laterites present almost total conversion to geopolymers, due to the presence of amorphous kaolinite and reactive goethite. However, the iron content has significant impact on the globular microstructure. The particle size of laterites, their high values of BET surface area and their significant reactivity make them promising substitutes to metakaolin and other supplementary cementitious materials.

16.
Sci Total Environ ; 883: 163672, 2023 Jul 20.
Article in English | MEDLINE | ID: mdl-37100130

ABSTRACT

In this work, the electrolytic manganese residues (EMR) were used as sulfate activators for fly ash and granulated blast-furnace slag to fabricate highly reactive supplementary cementitious materials (SCMs). The findings promote the implementation of a win-win strategy for carbon reduction and waste resource utilisation. The effects of EMR dosing on the mechanical properties, microstructure and CO2 emission of the EMR-doped cementitious materials are investigated. The results show that low dosing EMR (5 %) produced more ettringite, fostering early strength development. The fly ash-doped mortar strength increases and then decreases with the addition of EMR from 0 to 5 % to 5-20 %. It was found that blast furnace slag contributes less to strength than fly ash. Moreover, the sulfate activation and the micro-aggregate effect compensate for the EMR-induced dilution effect. The significant increase in strength contribution factor and direct strength ratio at each age verifies the sulfate activation of EMR. The lowest EIF90 value of 5.4 kg∙MPa-1∙m3 was achieved for the fly ash-doped mortar with 5 % EMR, suggesting the synergistic effect between fly ash and EMR optimised the mechanical properties while maintaining lower CO2 emissions.

17.
Materials (Basel) ; 16(7)2023 Mar 23.
Article in English | MEDLINE | ID: mdl-37048856

ABSTRACT

Different ecological binders have been used to minimize the negative effects of cement production and use on the environment. Wood ash is one of these alternative binders, and there has been increasing research related to this topic recently. The wood ash utilized in the literature primarily originates from power plants and local bakeries, and predominantly wood fly ash is used. This review paper examines the use of wood ash as an ecological binder in two different applications: as a cement replacement and as an alkali-activated material. Studies have shown that while increased wood ash content in concrete and mortars can have negative effects on strength and durability, it is still a promising and developable material. Depending on the chemical composition of the wood ash, the strength and durability properties of concrete might be slightly improved by utilizing wood ash as a replacement for cement, with an optimal replacement level of 10-20%. However, there is a need for more research regarding the effects of wood ash on the durability of cement-based materials and its use in alkali-activated materials. Overall, this review provides a comprehensive overview of the properties of wood ash and its potential applications in conventional concrete and mortars, as well as in alkali-activated materials.

18.
Materials (Basel) ; 16(3)2023 Jan 19.
Article in English | MEDLINE | ID: mdl-36769959

ABSTRACT

Across the world, any activity associated with the nuclear fuel cycle such as nuclear facility operation and decommissioning that produces radioactive materials generates ultramodern civilian radioactive waste, which is quite hazardous to human health and the ecosystem. Therefore, the development of effectual and commanding management is the need of the hour to make certain the sustainability of the nuclear industries. During the management process of waste, its immobilization is one of the key activities conducted with a view to producing a durable waste form which can perform with sustainability for longer time frames. The cementation of radioactive waste is a widespread move towards its encapsulation, solidification, and finally disposal. Conventionally, Portland cement (PC) is expansively employed as an encapsulant material for storage, transportation and, more significantly, as a radiation safeguard to vigorous several radioactive waste streams. Cement solidification/stabilization (S/S) is the most widely employed treatment technique for radioactive wastes due to its superb structural strength and shielding effects. On the other hand, the eye-catching pros of cement such as the higher mechanical strength of the resulting solidified waste form, trouble-free operation and cost-effectiveness have attracted researchers to employ it most commonly for the immobilization of radionuclides. In the interest to boost the solidified waste performances, such as their mechanical properties, durability, and reduction in the leaching of radionuclides, vast attempts have been made in the past to enhance the cementation technology. Additionally, special types of cement were developed based on Portland cement to solidify these perilous radioactive wastes. The present paper reviews not only the solidification/stabilization technology of radioactive wastes using cement but also addresses the challenges that stand in the path of the design of durable cementitious waste forms for these problematical functioning wastes. In addition, the manuscript presents a review of modern cement technologies for the S/S of radioactive waste, taking into consideration the engineering attributes and chemistry of pure cement, cement incorporated with SCM, calcium sulpho-aluminate-based cement, magnesium-based cement, along with their applications in the S/S of hazardous radioactive wastes.

19.
Materials (Basel) ; 15(24)2022 Dec 14.
Article in English | MEDLINE | ID: mdl-36556737

ABSTRACT

The applications of waste-derived fuel from paper mills in industrial boilers benefit the reduction of carbon emissions. However, the co-combustion of waste-derived fuel and coal causes significant changes in the characteristics of the ash and brings about the need to find possible means of the utilization of the ash produced. In this work fly, ash samples were collected from circulating fluidized bed (CFB) boilers co-combusting paper mill wastes with coal and analyzed in detail. The chemical, physical, and thermal characteristics of two different co-combustion fly ashes (CCFA) were investigated using X-ray fluorescence (XRF), X-ray diffraction (XRD), thermogravimetry (TG), and scanning electron microscope (SEM). The chemical composition of CCFA is largely affected by the fuel source type. Thermal analyses of CCFA show that the type of desulfurization system used by the boiler influences the form of sulfate present in the fly ash. The presence of calcium sulfite hemihydrate can cause a high loss in the ignition of CCFA. By comparing the physical requirements specified in the ASTM standard for coal fly ash to be used in concrete, the CCFA produced from paper mill wastes was found to show good potential as supplementary cementitious materials.

20.
Materials (Basel) ; 15(24)2022 Dec 14.
Article in English | MEDLINE | ID: mdl-36556740

ABSTRACT

Sulfate attack in concrete structures significantly reduces their durability. This article reports the experimental findings on the effects of sodium sulfate on limestone calcined clay cement (LC3) in an alternate wet and dry media. The samples underwent wet-dry conditions of 28 cycles. Two types of LC3 were studied, one made from clay (LC3-CL) and the other made from fired rejected clay bricks (LC3-FR). The composition of each LC3 blend by weight was 50% clinker, 30% calcined clay, 15% limestone, and 5% gypsum. The reference compressive strength was evaluated at 2, 7, and 28 days of age. Then, ordinary Portland cement (OPC) and LC3-CL blends were subjected to alternate wet-dry cycle tests, immersion in a 5% sodium sulfate solution, or in water. For all exposed samples, sorptivity tests and compressive strength were done. The results showed that LC3 blends met the requirements for KS-EAS 18-1:2017 standard, which specifies the composition and conformity criteria for common cements in Kenya. The LC3 blend also had a lower rate of initial absorption compared to OPC. Additionally, LC3 blend also showed good resistance to sodium sulfate when exposed to alternating wetting and drying environment. OPC showed higher compressive strength than LC3 blends for testing ages of 2, 7, and 28 days. However, the LC3 samples utilized in the sodium sulfate attack experiment, which were later tested after 84 days, exhibited higher compressive strengths than OPC tested after the same period.

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