ABSTRACT
This paper presents the results of a study on the effect of the dispersed phase on the lubricating and rheological properties of selected lubricant compositions. A vegetable oil base (rapeseed oil) was used to prepare vegetable lubricants, which were then thickened with lithium stearate, calcium stearate, aluminum stearate, amorphous silica, and montmorillonite. Based on the results of the tribological tests of selected lubricating compositions, it was found that calcium stearate and montmorillonite have the most beneficial effect on the anti-wear properties of the tested lubricating greases, while silica thickeners (amorphous silica and montmorillonite) provide the effective anti-wear protection in compared to the lubricants produced on lithium and aluminum stearate. The lowest structural viscosity was found for grease thickened with montmorillonite. Much higher values of this parameter were observed for composition, where aluminum stearate was the dispersed phase, while the highest value of structural viscosity was observed for composition, where aerosol-amorphous silica was the thickener. The composition thickened with amorphous silica had the highest yield point value, while the composition in which montmorillonite was the dispersed phase had the lowest value. Dynamic viscosity decreases with temperature, which is characteristic of lubricants. No significant differences in dynamic viscosity were found for the lubricating compositions tested at temperatures above 50 [°C]. The most favorable rheological properties were observed for composition, which was produced using calcium stearate, as it allows the lowest dynamic viscosity at -20 [°C]. Lubricants produced with lithium stearate or aluminum stearate were characterized by higher viscosity at low temperatures. For grease, in which the lithium stearate was used as a thickener, the value of the elasticity index determines the weak viscoelastic properties of tested grease and a greater tendency to change structure under the influence of applied forces. For vegetable grease thickened with aluminum stearate, more than 15 times lower values of the MSD function were observed, and the calculated elasticity index value proves the stronger viscoelastic properties of the aluminum stearate grease in relation to grease thickened with the lithium stearate. The elasticity index value for grease thickened with amorphous silica was lower than for greases thickened with lithium and aluminum stearate, indicating its stronger viscoelastic properties in relation to these two greases. For grease composition prepared on the vegetable oil base and thickened with montmorillonite. The value of the elasticity index was lower than most of the tested grease compositions, without the composition, in which the calcium stearate was used as a thickener. Such results testify to moderately strong viscoelastic properties, which leads to the conclusion that the produced lubricant was a stable substance on changes in chemical structure under the influence of variable conditions prevailing during work in tribological joints.
ABSTRACT
The principal objective of this project was to investigate the rheological properties of Fe-C-Cr and Fe-C-Ni-based low-alloy steels using an Anton Paar high-temperature rotational viscometer up to 1550 °C. The emphasis was placed on determining the liquidus temperatures and evaluating the flow and viscosity curves and the temperature dependence of dynamic viscosity. All were studied depending on the change in the content of chromium (0.010-4.863 wt%), nickel (0.001-4.495 wt%), and carbon (0.043-1.563 wt%). It was shown that the dynamic viscosity decreases with increasing nickel content and increases with increasing carbon and chromium content. The experimental data of the flow curves were fitted using the Herschel-Bulkley model with a good agreement between the measured and calculated values. Characterization of the internal structure was performed by SEM and EDX analyses, confirming non-significant changes in the microstructure of the original and remelted samples. The phase composition of the selected samples was also determined using JMatPro 12.0 simulation software (Sente Software Ltd., Guildford, UK).
ABSTRACT
The use of continuous processing is replacing batch modes because of their capabilities to address issues of agility, flexibility, cost, and robustness. Continuous processes can be operated at more extreme conditions, resulting in higher speed and efficiency. The issue when using a continuous process is to maintain the satisfaction of quality indices even in the presence of perturbations. For this reason, it is important to evaluate in-line key performance indicators. Rheology is a critical parameter when dealing with the production of complex fluids obtained by mixing and filling. In this work, a tomographic ultrasonic velocity meter is applied to obtain the rheological curve of a non-Newtonian fluid. Raw ultrasound signals are processed using a data-driven approach based on principal component analysis (PCA) and feedforward neural networks (FNN). The obtained sensor has been associated with a data-driven decision support system for conducting the process.
ABSTRACT
Gas injection is known to play a major role on the particle size of the sludge, the oxygen transfer rate, as well as the mixing efficiency of membrane bioreactors and aeration basins in the waste water treatment plants. The rheological characteristics of sludge are closely related to the particle size of the sludge floc. However, particle size of sludge floc depends partly on the shear induced in the sludge and partly on physico-chemical nature of the sludge. The objective of this work is to determine the impact of gas injection on both the apparent viscosity and viscoelastic property of sludge. The apparent viscosity of sludge was investigated by two methods: in-situ and after sparging. Viscosity curves obtained by in-situ measurement showed that the apparent viscosity decreases significantly from 4000 Pa s to 10 Pa s at low shear rate range (below 10 s-1) with an increase in gas flow rate (0.5LPM to 3LPM); however the after sparging flow curve analysis showed that the reduction in apparent viscosity throughout the shear rate range is negligible to be displayed. Torque and displacement data at low shear rate range revealed that the obtained lower apparent viscosity in the in-situ method is not the material characteristics, but the slippage effect due to a preferred location of the bubbles close to the bob, causing an inconsistent decrease of torque and increase of displacement at low shear rate range. In linear viscoelastic regime, the elastic and viscous modulus of sludge was reduced by 33% & 25%, respectively, due to gas injection because of induced shear. The amount of induced shear measured through two different tests (creep and time sweep) were the same. The impact of this induced shear on sludge structure was also verified by microscopic images.