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1.
Biotechnol Bioeng ; 118(12): 4720-4734, 2021 12.
Article in English | MEDLINE | ID: mdl-34506646

ABSTRACT

By integrating continuous cell cultures with continuous purification methods, process yields and product quality attributes have been improved over the last 10 years for recombinant protein production. However, for the production of viral vectors such as Modified Vaccinia virus Ankara (MVA), no such studies have been reported although there is an increasing need to meet the requirements for a rising number of clinical trials against infectious or neoplastic diseases. Here, we present for the first time a scalable suspension cell (AGE1.CR.pIX cells) culture-based perfusion process in bioreactors integrating continuous virus harvesting through an acoustic settler with semi-continuous chromatographic purification. This allowed obtaining purified MVA particles with a space-time yield more than 600% higher for the integrated perfusion process (1.05 × 1011 TCID50 /Lbioreactor /day) compared to the integrated batch process. Without further optimization, purification by membrane-based steric exclusion chromatography resulted in an overall product recovery of 50.5%. To decrease the level of host cell DNA before chromatography, a novel inline continuous DNA digestion step was integrated into the process train. A detailed cost analysis comparing integrated production in batch versus production in perfusion mode showed that the cost per dose for MVA was reduced by nearly one-third using this intensified small-scale process.


Subject(s)
Bioreactors/virology , DNA, Viral/metabolism , Vaccinia virus , Virus Cultivation , Animals , Batch Cell Culture Techniques/instrumentation , Batch Cell Culture Techniques/methods , Cell Count , Cell Line , Chromatography, Gel , Costs and Cost Analysis , Ducks , Equipment Design , Vaccinia virus/isolation & purification , Vaccinia virus/metabolism , Virus Cultivation/instrumentation , Virus Cultivation/methods
2.
BMC Vet Res ; 17(1): 93, 2021 Feb 27.
Article in English | MEDLINE | ID: mdl-33639955

ABSTRACT

BACKGROUND: Animal vaccination is an important way to stop the spread of diseases causing immense damage to livestock and economic losses and the potential transmission to humans. Therefore effective method for vaccine production using simple and inexpensive bioprocessing solutions is very essential. Conventional culture systems currently in use, tend to be uneconomic in terms of labor and time involved. Besides, they offer a limited surface area for growth of cells. In this study, the CelCradle™-500A was evaluated as an alternative to replace conventional culture systems in use such as Cell factories for the production of viral vaccines against small ruminant morbillivirus (PPR), rift valley fever virus (RVF) and lumpy skin disease virus (LSD). RESULTS: Two types of cells Vero and primary Lamb Testis cells were used to produce these viruses. The study was done in 2 phases as a) optimization of cell growth and b) virus cultivation. Vero cells could be grown to significantly higher cell densities of 3.04 × 109 using the CelCradle™-500A with a shorter doubling time as compared to 9.45 × 108 cells in Cell factories. This represents a 19 fold increase in cell numbers as compared to seeding vs only 3.7 fold in Cell factories. LT cells achieved modestly higher cell densities of 6.7 × 108 as compared to 6.3 × 108 in Cell factories. The fold change in densities for these cells was 3 fold in the CelCradle™-500A vs 2.5 fold in Cell factories. The titers in the conventional system and the bioreactor were not significantly different. However, the Cell-specific virus yield for rift valley fever virus and lumpy skin disease virus are higher (25 virions/cell for rift valley fever virus, and 21.9 virions/cell for lumpy skin disease virus versus 19.9 virions/cell for rift valley fever virus and 10 virions/cell for lumpy skin disease virus). CONCLUSIONS: This work represents a novel study for primary lamb testis cell culture in CellCradle™-500A bioreactors. In addition, on account of the high cell densities obtained and the linear scalability the titers could be further optimized using other culture process such us perfusion.


Subject(s)
Bioreactors , Lumpy skin disease virus/growth & development , Peste-des-petits-ruminants virus/growth & development , Rift Valley fever virus/growth & development , Animals , Cells, Cultured/virology , Chlorocebus aethiops , Sheep , Vero Cells/virology , Virus Cultivation/instrumentation , Virus Cultivation/methods
3.
Biologicals ; 67: 29-37, 2020 Sep.
Article in English | MEDLINE | ID: mdl-32855039

ABSTRACT

Leningrad-Zagreb strain of mumps vaccine virus was grown on two different cell substrates viz. MRC-5 cells and Vero cells besides its original cell substrate i.e. Chicken Embryo Cells. Homogeneous virus pools prepared from each set of experiments were then lyophilized as per standard in-house protocol. Critical Quality Attributes (CQAs) such as the titer of the bulk vaccine and potency and stability of the lyophilized vaccine were then estimated using the CCID50 method to understand the lyophilization losses and thermal losses respectively in the vaccine. Another CQA viz. the genetic homogeneity of the vaccine was also tested using the single base extension method for identifying the nucleotides present at the three known locations of single nucleotide polymorphism (SNP). Comparison of CQA results across different cell substrates indicated encouraging results for Vero cell grown L-Zagreb virus compared to the MRC-5 cells grown L-Zagreb mumps virus. Significant improvement in productivity was also observed in the dynamic culture conditions compared to the static culture conditions. Progressive work in this research area can lead to development of a cGMP manufacturing process for mumps vaccine with easy scale up potential in future.


Subject(s)
Bioreactors , Mumps Vaccine/immunology , Mumps virus/immunology , Mumps/immunology , Animals , Cell Line , Chlorocebus aethiops , Freeze Drying/methods , Humans , Mumps/prevention & control , Mumps/virology , Mumps Vaccine/administration & dosage , Mumps Vaccine/standards , Mumps virus/genetics , Mumps virus/physiology , Quality Control , Vaccination , Vaccines, Attenuated/administration & dosage , Vaccines, Attenuated/immunology , Vaccines, Attenuated/standards , Vero Cells , Virus Cultivation/instrumentation , Virus Cultivation/methods
4.
Appl Microbiol Biotechnol ; 104(11): 4877-4888, 2020 Jun.
Article in English | MEDLINE | ID: mdl-32291490

ABSTRACT

Process intensification and integration is crucial regarding an ever increasing pressure on manufacturing costs and capacities in biologics manufacturing. For virus production in perfusion mode, membrane-based alternating tangential flow filtration (ATF) and acoustic settler are the commonly described cell retention technologies. While acoustic settlers allow for continuous influenza virus harvesting, the use of commercially available membranes for ATF systems typically results in the accumulation of virus particles in the bioreactor vessel. Accordingly, with one single harvest at the end of a cultivation, this increases the risk of lowering the product quality. To assess which cell retention device would be most suitable for influenza A virus production, we compared various key performance figures using AGE1.CR.pIX cells at concentrations between 25 and 50 × 106 cells/mL at similar infection conditions using either an ATF system or an acoustic settler. Production yields, process-related impurities, and aggregation of viruses and other large molecules were evaluated. Taking into account the total number of virions from both the bioreactor and the harvest vessel, a 1.5-3.0-fold higher volumetric virus yield was obtained for the acoustic settler. In addition, fewer large-sized aggregates (virus particles and other molecules) were observed in the harvest taken directly from the bioreactor. In contrast, similar levels of process-related impurities (host cell dsDNA, total protein) were obtained in the harvest for both retention systems. Overall, a clear advantage was observed for continuous virus harvesting after the acoustic settler operation mode was optimized. This development may also allow direct integration of subsequent downstream processing steps. KEY POINTS: • High suspension cell density, immortalized avian cell line, influenza vaccine.


Subject(s)
Filtration/methods , Influenza A Virus, H1N1 Subtype/growth & development , Perfusion/instrumentation , Virus Cultivation/methods , Virus Replication , Animals , Bioreactors/virology , Birds , Cell Line, Transformed , Dogs , Filtration/classification , Influenza A Virus, H1N1 Subtype/physiology , Madin Darby Canine Kidney Cells , Perfusion/methods , Virion/isolation & purification , Virus Cultivation/instrumentation
5.
Food Environ Virol ; 12(2): 148-157, 2020 06.
Article in English | MEDLINE | ID: mdl-32006190

ABSTRACT

Enteric bacteriophages (somatic coliphages, F-specific coliphages or both together) are now recognized as useful viral indicators in water, shellfish, and biosolids and are being progressively included in national and international sanitary regulations. Among them, somatic coliphages have an advantage in that they usually outnumber F-RNA coliphages in water environments. Their enumeration using Modified Scholten's (MS) media, following the ISO 10705-2 standard for the growth of Escherichia coli host strain WG5, is highly efficient and a common practice worldwide. These media contain a high concentration of nutrients, which may be modified to save costs without loss of bacterial growth host efficiency. This study explored reducing the concentration of nutrients in the current formulation and/or incorporating new components to improve the host bacterial growth and/or the enumeration of somatic coliphages at an affordable analytical cost. A twofold dilution of the original MS media was found not to affect the bacterial growth rate. The addition of combinations of assayed compounds to twofold diluted MS media slightly enhanced its analytical performance without altering bacterial growth. By generating savings in both cost and time while maintaining optimal results, media dilution could be applied to design new simple applications for coliphage enumeration.


Subject(s)
Bacteriophages/growth & development , Coliphages/growth & development , Culture Media/metabolism , Bacteriophages/genetics , Bacteriophages/isolation & purification , Bacteriophages/metabolism , Coliphages/genetics , Coliphages/isolation & purification , Coliphages/metabolism , Culture Media/chemistry , Escherichia coli/virology , Virus Cultivation/instrumentation , Virus Cultivation/methods
6.
PLoS One ; 14(11): e0224317, 2019.
Article in English | MEDLINE | ID: mdl-31689309

ABSTRACT

Continuous cell culture-based influenza vaccine production could significantly reduce footprint and manufacturing costs compared to current batch processing. However, yields of influenza virus in continuous mode can be affected by oscillations in virus titers caused by periodic accumulation of defective interfering particles. The generation of such particles has also been observed previously in cascades of continuous stirred tank reactors (CSTRs) and is known as the "von Magnus effect". To improve virus yields and to avoid these oscillations, we have developed a novel continuous tubular bioreactor system for influenza A virus production. It was built using a 500 mL CSTR for cell growth linked to a 105 m long tubular plug-flow bioreactor (PFBR). Virus propagation took place only in the PFBR with a nominal residence time of 20 h and a production capacity of 0.2 mL/min. The bioreactor was first tested with suspension MDCK cells at different multiplicities of infection (MOI), and then with suspension avian AGE1.CR.pIX cells at a fixed nominal MOI of 0.02. Maximum hemagglutinin (HA) titers of 2.4 and 1.6 log10(HA units/100 µL) for suspension MDCK cells and AGE1.CR.pIX cells, respectively, were obtained. Flow cytometric analysis demonstrated that 100% infected cells with batch-like HA titers can be obtained at a MOI of at least 0.1. Stable HA and TCID50 titers over 18 days of production were confirmed using the AGE1.CR.pIX cell line, and PCR analysis demonstrated stable production of full-length genome. The contamination level of segments with deletions (potentially defective interfering particles), already present in the virus seed, was low and did not increase. Control experiments using batch and semi-continuous cultures confirmed these findings. A comparison showed that influenza virus production can be achieved with the tubular bioreactor system in about half the time with a space-time-yield up to two times higher than for typical batch cultures. In summary, a novel continuous tubular bioreactor system for cell culture-based influenza virus production was developed. One main advantage, an essentially single-passage amplification of viruses, should enable efficient production of vaccines as well as vectors for gene and cancer therapy.


Subject(s)
Batch Cell Culture Techniques/methods , Bioreactors , Influenza A Virus, H1N1 Subtype/growth & development , Influenza Vaccines/isolation & purification , Virus Cultivation/methods , Animals , Batch Cell Culture Techniques/instrumentation , Birds , Dogs , Influenza A Virus, H1N1 Subtype/immunology , Madin Darby Canine Kidney Cells , Virus Cultivation/instrumentation , Virus Replication
7.
Article in English | MEDLINE | ID: mdl-31300130

ABSTRACT

Rabies is a neglected disease with an estimated annual mortality of 55,000 human deaths, affecting mainly low-income countries. Over 95% of these cases result from virus transmission through the bite of infected dogs and for this reason there is a real need for a cheap and effective rabies veterinary vaccine to be used in mass vaccination campaigns. In this work, we describe the establishment of a simple platform for the production of a virus-like particles based rabies vaccine using mammalian cells and roller bottles as culture system. Adherent cells were cultured during more than 15 days and VLPs were continuously produced and secreted to the culture supernatant. Immunogenicity and protective efficacy of VLPs were tested through rabies virus neutralizing antibody test and NIH potency test. These viral particles induced high titer of long lasting neutralizing antibodies and protected mice against active virus challenge. Therefore, this development represents a promising platform for the production of a new generation and virus-free rabies vaccine candidate for veterinary applications.


Subject(s)
Rabies Vaccines/immunology , Rabies virus/physiology , Rabies/veterinary , Vaccines, Virus-Like Particle/immunology , Virus Cultivation/instrumentation , Animals , Antibodies, Neutralizing/blood , Antibodies, Viral/blood , HEK293 Cells , Humans , Mice , Rabies/prevention & control , Rabies Vaccines/biosynthesis , Vaccination , Vaccines, Virus-Like Particle/biosynthesis , Virus Cultivation/methods
8.
Int J Mol Sci ; 20(3)2019 Jan 31.
Article in English | MEDLINE | ID: mdl-30709038

ABSTRACT

Oncolytic adenoviruses can trigger lysis of tumor cells, induce an antitumor immune response, bypass classical chemotherapeutic resistance strategies of tumors, and provide opportunities for combination strategies. A major challenge is the development of scalable production methods for viral seed stocks and sufficient quantities of clinical grade viruses. Because of promising clinical signals in a compassionate use program (Advanced Therapy Access Program) which supported further development, we chose the oncolytic adenovirus ONCOS-401 as a testbed for a new approach to scale up. We found that the best viral production conditions in both T-175 flasks and HYPERFlasks included A549 cells grown to 220,000 cells/cm² (80% confluency), with ONCOS-401 infection at 30 multiplicity of infection (MOI), and an incubation period of 66 h. The Lysis A harvesting method with benzonase provided the highest viral yield from both T-175 and HYPERFlasks (10,887 ± 100 and 14,559 ± 802 infectious viral particles/cell, respectively). T-175 flasks and HYPERFlasks produced up to 2.1 × 108 ± 0.2 and 1.75 × 108 ± 0.08 infectious particles of ONCOS-401 per cm² of surface area, respectively. Our findings suggest a suitable stepwise process that can be applied to optimizing the initial production of other oncolytic viruses.


Subject(s)
Adenoviridae/growth & development , Oncolytic Viruses/growth & development , Virus Cultivation/instrumentation , A549 Cells , Animals , Batch Cell Culture Techniques/instrumentation , Humans , Viral Load , Virus Cultivation/methods , Virus Replication
9.
Appl Microbiol Biotechnol ; 102(20): 8725-8737, 2018 Oct.
Article in English | MEDLINE | ID: mdl-30091043

ABSTRACT

A live-attenuated, human vaccine against mosquito-borne yellow fever virus has been available since the 1930s. The vaccine provides long-lasting immunity and consistent mass vaccination campaigns counter viral spread. However, traditional egg-based vaccine manufacturing requires about 12 months and vaccine supplies are chronically close to shortages. In particular, for urban outbreaks, vaccine demand can be covered rarely by global stockpiling. Thus, there is an urgent need for an improved vaccine production platform, ideally transferable to other flaviviruses including Zika virus. Here, we present a proof-of-concept study regarding cell culture-based yellow fever virus 17D (YFV) and wild-type Zika virus (ZIKV) production using duck embryo-derived EB66® cells. Based on comprehensive studies in shake flasks, 1-L bioreactor systems were operated with scalable hollow fiber-based tangential flow filtration (TFF) and alternating tangential flow filtration (ATF) perfusion systems for process intensification. EB66® cells grew in chemically defined medium to cell concentrations of 1.6 × 108 cells/mL. Infection studies with EB66®-adapted virus led to maximum YFV titers of 7.3 × 108 PFU/mL, which corresponds to about 10 million vaccine doses for the bioreactor harvest. For ZIKV, titers of 1.0 × 1010 PFU/mL were achieved. Processes were automated successfully using a capacitance probe to control perfusion rates based on on-line measured cell concentrations. The use of cryo-bags for direct inoculation of production bioreactors facilitates pre-culture preparation contributing to improved process robustness. In conclusion, this platform is a powerful option for next generation cell culture-based flavivirus vaccine manufacturing.


Subject(s)
Cell Culture Techniques/methods , Virus Cultivation/methods , Yellow fever virus/growth & development , Zika Virus/growth & development , Animals , Bioreactors/virology , Cell Culture Techniques/instrumentation , Cell Line , Ducks/virology , Viral Vaccines/immunology , Virus Cultivation/instrumentation , Yellow fever virus/immunology , Zika Virus/immunology
10.
J Virol Methods ; 242: 9-13, 2017 04.
Article in English | MEDLINE | ID: mdl-28012899

ABSTRACT

Viral preparations are essential components in diagnostic research and development. The production of large quantities of virus traditionally is done by infecting numerous tissue culture flasks or roller bottles, which require large incubators and/or roller bottle racks. The Corning HYPERFlask® is a multilayer flask that uses a gas permeable film to provide gas exchange between the cells and culture medium and the atmospheric environment. This study evaluated the suitability of the HYPERFlask for production of Lassa, Ebola, Bundibugyo, Reston, and Marburg viruses and compared it to more traditional methods using tissue culture flasks and roller bottles. The HYPERFlask produced cultures were equivalent in virus titer and indistinguishable in immunodiagnostic assays. The use of the Corning HYPERFlask for viral production is a viable alternative to traditional tissue culture flasks and roller bottles. HYPERFlasks allow for large volumes of virus to be produced in a small space without specialized equipment.


Subject(s)
Ebolavirus/growth & development , Lassa virus/growth & development , Marburgvirus/growth & development , Virus Cultivation/instrumentation , Virus Replication , Animals , Chlorocebus aethiops , Culture Media , Ebolavirus/isolation & purification , Lassa virus/isolation & purification , Marburgvirus/isolation & purification , Vero Cells , Virus Cultivation/methods
11.
J Gen Virol ; 97(12): 3248-3252, 2016 Dec.
Article in English | MEDLINE | ID: mdl-27902355

ABSTRACT

In this study we investigated if human umbilical cord blood serum (CBS) is a suitable replacement for foetal bovine serum (FBS) in cultures of human hepatoma cell line Huh7.5, particularly regarding its capacity to maintain high growth rates, differentiation status and its ability to support robust hepatitis C virus (HCV) infection. Generally, CBS-cultured Huh7.5 cells remained comparable to FBS-cultured cells, and proliferated equally well. Albumin secretion, a hepatocyte differentiation marker, had increased 8x in CBS; however, most other hepatocyte markers we tested had not changed. Surprisingly, CBS-cultured cells were able to sustain very high levels of HCV production, and HCV infection in CBS-cultured cells did not induce cell lysis, which is typically seen in HCV-infected cells cultured in FBS. We discuss some of the differences between CBS, adult human serum and FBS that may explain the differences observed.


Subject(s)
Fetal Blood/virology , Hepacivirus/growth & development , Virus Cultivation/methods , Cell Culture Techniques , Cell Line, Tumor , Hepatitis C/virology , Hepatocytes/virology , Humans , Virus Cultivation/instrumentation
12.
Methods Mol Biol ; 1104: 371-93, 2014.
Article in English | MEDLINE | ID: mdl-24297427

ABSTRACT

The production of viral vaccines in cell culture can be accomplished with primary, diploid, or continuous (transformed) cell lines. Each cell line, each virus type, and each vaccine preparation require the specific design of upstream and downstream processing. Media have to be selected as well as production vessels, cultivation conditions, and modes of operation. Many viruses only replicate to high titers in adherently growing cells, but similar to processes established for recombinant protein production, an increasing number of suspension cell lines is being evaluated for future use. Here, we describe key issues to be considered for the establishment of large-scale virus production in bioreactors. As an example upstream processing of cell culture-derived influenza virus production is described in more detail for adherently growing and for suspension cells. In particular, use of serum-containing, serum-free, and chemically defined media as well as choice of cultivation vessel are considered.


Subject(s)
Cell Culture Techniques/methods , Cell Line/virology , Viral Vaccines , Animals , Bioreactors , Cell Adhesion , Culture Media, Serum-Free , Dogs , Influenza A Virus, H1N1 Subtype/growth & development , Influenza Vaccines/biosynthesis , Madin Darby Canine Kidney Cells/virology , Online Systems , Virus Cultivation/instrumentation
13.
Arch Virol ; 159(1): 91-102, 2014 Jan.
Article in English | MEDLINE | ID: mdl-23884632

ABSTRACT

The performance of bioprocesses involving baculoviruses largely depends on an efficient infection of cells by concentrated budded virus (BV) inoculums. Baculovirus expression vector systems have been established using Autographa californica nucleopolyhedrovirus (AcMNPV), a group I NPV that displays rapid virus kinetics, whereas bioprocesses using group II baculovirus-based biopesticides such as Helicoverpa armigera nucleopolyhedrovirus (HearNPV) have the limitation of low levels of BV, as these viruses often display poor BV production kinetics. In this study, the effect of key parameters involved in the quality of progeny virions, including cell line, virus phylogenetics and medium, on viral DNA replication, virus trafficking to the extracellular environment, and the yield of recombinant protein or polyhedra were investigated in synchronous infections of HearNPV and AcMNPV. HearNPV showed higher vDNA replication in its optimum medium, SF900III, when compared to AcMNPV, but both viruses had similar specific extracellular virion content. However, the ratio of AcMNPV extracellular virions to the total number of progeny virions produced was higher, and their quality was tenfold higher than that of HearNPV extracellular virions. The results of infection of two different cell lines, High Five and Sf9, with AcMNPV, along with HearNPV infection of HzAM1 cells in three different media, suggest that the host cells and the nutritional state of the medium as well as the phylogenetics of the virus affect the BV yields produced by different baculovirus/cell line/medium combinations.


Subject(s)
Baculoviridae/classification , Baculoviridae/physiology , Phylogeny , Virus Cultivation/methods , Virus Release , Animals , Baculoviridae/genetics , Baculoviridae/growth & development , Cell Line , Culture Media/metabolism , Moths , Nucleopolyhedroviruses/genetics , Nucleopolyhedroviruses/growth & development , Nucleopolyhedroviruses/physiology , Spodoptera , Virus Cultivation/instrumentation
14.
Biotechnol Bioeng ; 110(6): 1691-703, 2013 Jun.
Article in English | MEDLINE | ID: mdl-23297157

ABSTRACT

Manufacturers worldwide produce influenza vaccines in different host systems. So far, either fertilized chicken eggs or mammalian cell lines are used. In all these vaccines, hemagglutinin (HA) and neuraminidase are the major components. Both are highly abundant glycoproteins in the viral envelope, and particularly HA is able to induce a strong and protective immune response. The quality characteristics of glycoproteins, such as specific activity, antigenicity, immunogenicity, binding avidity, and receptor-binding specificity can strongly depend on changes or differences in their glycosylation pattern (potential N-glycosylation occupancy as well as glycan composition). In this study, capillary gel electrophoresis with laser-induced fluorescence detection (CGE-LIF) based glycoanalysis (N-glycan fingerprinting) was used to determine the impact of cultivation conditions on the HA N-glycosylation pattern of Madin-Darby canine kidney (MDCK) cell-derived influenza virus A PR/8/34 (H1N1). We found that adaptation of adherent cells to serum-free growth has only a minor impact on the HA N-glycosylation pattern. Only relative abundances of N-glycan structures are affected. In contrast, host cell adaptation to serum-free suspension growth resulted in significant changes in the HA N-glycosylation pattern regarding the presence of specific N-glycans as well as their abundance. Further controls such as different suppliers for influenza virus A PR/8/34 (H1N1) seed strains, different cultivation scales and vessels in standard or high cell density mode, different virus production media varying in either composition or trypsin activity, different temperatures during virus replication and finally, the impact of ß-propiolactone inactivation resulted-at best-only in minor changes in the relative N-glycan structure abundances of the HA N-glycosylation pattern. Surprisingly, these results demonstrate a rather stable HA N-glycosylation pattern despite various (significant) changes in upstream processing. Only the adaptation of the production host cell line to serum-free suspension growth significantly influenced HA N-glycosylation regarding both, the type of attached glycan structures as well as their abundances.


Subject(s)
Glycosylation , Hemagglutinins/metabolism , Influenza A Virus, H1N1 Subtype/metabolism , Virus Cultivation/methods , Animals , Culture Media, Serum-Free/metabolism , Dogs , Hemagglutinins/chemistry , Hemagglutinins/isolation & purification , Influenza A Virus, H1N1 Subtype/chemistry , Madin Darby Canine Kidney Cells , Temperature , Trypsin/metabolism , Virus Cultivation/instrumentation
15.
J Gen Virol ; 93(Pt 9): 2008-2016, 2012 Sep.
Article in English | MEDLINE | ID: mdl-22739061

ABSTRACT

We have developed a porcine intestine epithelial cell line, designated SD-PJEC for the propagation of influenza viruses. The SD-PJEC cell line is a subclone of the IPEC-J2 cell line, which was originally derived from newborn piglet jejunum. Our results demonstrate that SD-PJEC is a cell line of epithelial origin that preferentially expresses receptors of oligosaccharides with Sia2-6Gal modification. This cell line is permissive to infection with human and swine influenza A viruses and some avian influenza viruses, but poorly support the growth of human-origin influenza B viruses. Propagation of swine-origin influenza viruses in these cells results in a rapid growth rate within the first 24 h post-infection and the titres ranged from 4 to 8 log(10) TCID(50) ml(-1). The SD-PJEC cell line was further tested as a potential alternative cell line to Madin-Darby canine kidney (MDCK) cells in conjunction with 293T cells for rescue of swine-origin influenza viruses using the reverse genetics system. The recombinant viruses A/swine/North Carolina/18161/02 (H1N1) and A/swine/Texas/4199-2/98 (H3N2) were rescued with virus titres of 7 and 8.25 log(10) TCID(50) ml(-1), respectively. The availability of this swine-specific cell line represents a more relevant substrate for studies and growth of swine-origin influenza viruses.


Subject(s)
Cell Line/virology , Epithelial Cells/virology , Influenza A virus/growth & development , Influenza B virus/growth & development , Jejunum/virology , Virus Cultivation/instrumentation , Animals , Animals, Newborn , Birds , Dogs , Humans , Influenza A virus/physiology , Influenza B virus/physiology , Influenza in Birds/virology , Influenza, Human/virology , Jejunum/cytology , Swine , Swine Diseases/virology , Virus Cultivation/methods , Virus Replication
16.
BMC Biotechnol ; 11: 81, 2011 Aug 11.
Article in English | MEDLINE | ID: mdl-21835017

ABSTRACT

BACKGROUND: Influenza virus is a major health concern that has huge impacts on the human society, and vaccination remains as one of the most effective ways to mitigate this disease. Comparing the two types of commercially available Influenza vaccine, the live attenuated virus vaccine is more cross-reactive and easier to administer than the traditional inactivated vaccines. One promising live attenuated Influenza vaccine that has completed Phase I clinical trial is deltaFLU, a deletion mutant lacking the viral Nonstructural Protein 1 (NS1) gene. As a consequence of this gene deletion, this mutant virus can only propagate effectively in cells with a deficient interferon-mediated antiviral response. To demonstrate the manufacturability of this vaccine candidate, a batch bioreactor production process using adherent Vero cells on microcarriers in commercially available animal-component free, serum-free media is described. RESULTS: Five commercially available animal-component free, serum-free media (SFM) were evaluated for growth of Vero cells in agitated Cytodex 1 spinner flask microcarrier cultures. EX-CELL Vero SFM achieved the highest cell concentration of 2.6 × 10^6 cells/ml, whereas other SFM achieved about 1.2 × 10^6 cells/ml. Time points for infection between the late exponential and stationary phases of cell growth had no significant effect in the final virus titres. A virus yield of 7.6 Log10 TCID50/ml was achieved using trypsin concentration of 10 µg/ml and MOI of 0.001. The Influenza vaccine production process was scaled up to a 3 liter controlled stirred tank bioreactor to achieve a cell density of 2.7 × 10^6 cells/ml and virus titre of 8.3 Log10 TCID50/ml. Finally, the bioreactor system was tested for the production of the corresponding wild type H1N1 Influenza virus, which is conventionally used in the production of inactivated vaccine. High virus titres of up to 10 Log10 TCID50/ml were achieved. CONCLUSIONS: We describe for the first time the production of Influenza viruses using Vero cells in commercially available animal-component free, serum-free medium. This work can be used as a basis for efficient production of attenuated as well as wild type Influenza virus for research and vaccine production.


Subject(s)
Bioreactors/virology , Influenza A Virus, H1N1 Subtype/physiology , Influenza Vaccines/biosynthesis , Viral Nonstructural Proteins/genetics , Virus Cultivation/instrumentation , Animals , Chlorocebus aethiops , Culture Media, Serum-Free/metabolism , Influenza A Virus, H1N1 Subtype/genetics , Influenza A Virus, H1N1 Subtype/growth & development , Influenza Vaccines/genetics , Microscopy, Phase-Contrast , Vaccines, Attenuated/biosynthesis , Vaccines, Attenuated/genetics , Vero Cells , Virus Cultivation/methods , Virus Replication
17.
J Biomed Biotechnol ; 2010: 586363, 2010.
Article in English | MEDLINE | ID: mdl-20625497

ABSTRACT

The aim of this study is to prepare a model for the production of Newcastle disease virus (NDV) lentogenic F strain using cell culture in bioreactor for live attenuated vaccine preparation. In this study, firstly we investigated the growth of Vero cells in several culture media. The maximum cell number was yielded by culture of Vero cells in Dulbecco's Modified Eagle Medium (DMEM) which was 1.93 x 10(6) cells/ml. Secondly Vero cells were grown in two-litre stirred tank bioreactor by using several commercial microcarriers. We achieved the maximum cell concentration about 7.95 x 10(5) cells/ml when using Cytodex 1. Later we produced Newcastle Disease virus in stirred tank bioreactor based on the design developed using Taguchi L4 method. Results reveal that higher multiplicity of infection (MOI) and size of cell inoculums can yield higher virus titer. Finally, virus samples were purified using high-speed centrifugation based on 3( * *)(3-1) Fractional Factorial Design. Statistical analysis showed that the maximum virus titer can be achieved at virus sample concentration of 58.45% (v/v), centrifugation speed of 13729 rpm, and centrifugation time of 4 hours. As a conclusion, high yield of virus titer could be achieved through optimization of cell culture in bioreactor and separation by high-speed centrifugation.


Subject(s)
Bioreactors/virology , Cell Culture Techniques/instrumentation , Dextrans/pharmacology , Microspheres , Newcastle disease virus/drug effects , Newcastle disease virus/growth & development , Virus Cultivation/instrumentation , Analysis of Variance , Animals , Cell Adhesion/drug effects , Cell Culture Techniques/methods , Cell Proliferation/drug effects , Centrifugation , Chlorocebus aethiops , Culture Media , Vero Cells , Virus Cultivation/methods
18.
Enferm Infecc Microbiol Clin ; 28(2): 95-8, 2010 Feb.
Article in Spanish | MEDLINE | ID: mdl-19477042

ABSTRACT

INTRODUCTION: The age of the patients and the type of sample are major problems in the diagnosis of influenza. Most available diagnostic techniques are highly effective in pediatric patients and in nasopharyngeal aspirates. However, in the adult population and using throat swabs, these techniques are much less reliable. AIM: We performed a prospective study comparing the efficacy of a commercial real-time reverse transcription PCR assay (RT-PCR) with that of an enzyme immunoassay (EIA) or shell vial culture (SV) in the detection of influenza A and B viruses in 125 throat swabs from adults with clinically suspected influenza during the 2007-2008 flu season. MATERIAL AND METHODS: Throat swabs were subjected to rapid antigen detection for influenza viruses by means of a commercial dot-blot EIA. For the RT-PCR technique, RNA was extracted from 200 microL of each sample by the automated extraction system, EZ1 virus minikit (version 2.0). Genomic amplification of the extracted viral RNA was carried out using the OneStep RT-PCR FluA+FluB automated system with the SmartCycler amplification system. Each sample was inoculated into 2 SV of the MDCK cell line. Turnaround times were calculated from the time specimens were received in the laboratory to the time the result was reported to clinicians. RESULTS: The EIA system detected 27 (21.6%) positive samples, RT-PCR 62 (49.6%) positive samples, and SV 56 (44.8%) positive samples. Among the 62 positive samples, EIA detected 27 (43.5%), RT-PCR 62 (100%) and SV 56 (90.3%). With the use of RT-PCR, 38.4% of the adults studied were diagnosed on the same day samples were received. Among the total, 67.2% of diagnostic results were obtained within the first 24 hours; turnaround time was 1.1 days. CONCLUSION: The real-time RT-PCR method studied displayed high sensitivity and specificity in the detection of influenza virus in adult patients, when compared with the conventional techniques. With real-time RT-PCR, large numbers of samples can be rapidly tested and results provided the same day samples are received.


Subject(s)
Antigens, Viral/analysis , Computer Systems , Immunoenzyme Techniques , Influenza A virus/isolation & purification , Influenza B virus/isolation & purification , Influenza, Human/virology , Pharynx/virology , RNA, Viral/analysis , Reverse Transcriptase Polymerase Chain Reaction/methods , Viremia/virology , Virus Cultivation , Adult , Animals , Cell Line/virology , Dogs , Fluorescent Antibody Technique, Indirect , Humans , Influenza A virus/genetics , Influenza A virus/growth & development , Influenza A virus/immunology , Influenza B virus/genetics , Influenza B virus/growth & development , Influenza B virus/immunology , Influenza, Human/diagnosis , Influenza, Human/immunology , Prospective Studies , Sensitivity and Specificity , Viremia/diagnosis , Viremia/immunology , Virus Cultivation/instrumentation
19.
Jpn J Infect Dis ; 61(3): 196-201, 2008 May.
Article in English | MEDLINE | ID: mdl-18503168

ABSTRACT

Although well over 200 viral agents have been implicated in acute respiratory infections (ARIs) among children, no system able to detect such a wide range of viruses has been established. Between January 2004 and December 2005, a modified microplate method, including HEF, HEp-2, Vero E6, MDCK, RD-18S, and GMK cell lines (HHVe6MRG plate), was adopted to isolate viruses. A total of 1,551 viruses were isolated, representing both outbreaks and sporadic cases, from 4,107 nasopharyngeal specimens, at monthly isolation rates of 22.3 to 52.6%. Influenza, parainfluenza, respiratory syncytial (RS), and mumps viruses, and human metapneumovirus, enterovirus, parechovirus, rhinovirus, adenovirus, herpesvirus, and cytomegalovirus were all isolated. The use of multiple cell lines increased the isolation rates of most of these viruses. The findings showed that ARIs due to a number of respiratory viruses occurred across all seasons in succession and/or concurrently in children in the community. These data will help clinicians determine in which seasons and for which age groups they should use the rapid diagnostic test kits available for influenza virus, RS virus, and adenovirus. In conclusion, we verified that the modified microplate method was able to clarify the etiology and epidemiology of numerous viruses isolated from children with ARI.


Subject(s)
Respiratory Tract Infections/diagnosis , Respiratory Tract Infections/virology , Seasons , Virus Cultivation , Virus Diseases/diagnosis , Viruses/isolation & purification , Acute Disease , Adolescent , Animals , Cell Line , Child , Child, Preschool , Humans , Infant , Infant, Newborn , Japan/epidemiology , Respiratory Tract Infections/epidemiology , Virus Cultivation/instrumentation , Virus Cultivation/methods , Virus Diseases/epidemiology , Virus Diseases/virology , Viruses/classification
20.
Biomed Microdevices ; 10(3): 393-402, 2008 Jun.
Article in English | MEDLINE | ID: mdl-18165913

ABSTRACT

Hepatocytes, the cells responsible for the metabolic and detoxification processes in the liver, are the predominant target of hepatitis B virus (HBV) infections, a major cause of liver cancer. The limited availability of normal human hepatocytes for cell-culture based studies is a significant challenge in HBV-associated liver cancer research. Therefore, there is a need for miniaturized cell-culture systems that can serve as a platform for studying the effect of HBV infections on hepatocyte physiology. Here, we present a microfluidic platform that can be used to study HBV replication in both rat and human hepatocytes. Polydimethylsiloxane (PDMS) microchannels fabricated using soft lithography techniques served as a culture vessel for both primary rat hepatocytes (PRH) and a human hepatoblastoma cell line, HepG2. The micro cell-culture chamber was then used as a model for HBV replication studies. Cells were grown in static culture conditions and either transfected with an HBV-genome cDNA or infected with the viral genome expressed from a recombinant adenovirus. Supernatants collected from the microchannels were assayed for secreted HBV using polymerase chain reaction (PCR). We achieved approximately 40 and 10% transfection efficiencies in HepG2 cells and PRH respectively, and 80-100% adenoviral infection efficiency in PRH comparable to standard tissue culture methods. Moreover, we successfully detected replicated HBV using our novel platform. This platform can be easily extended to studies involving DNA transfection or HBV infection of primary human hepatocytes since only a small number of cells are required for studies in microfluidic chambers.


Subject(s)
Cell Culture Techniques/instrumentation , Cell Separation/instrumentation , Hepatitis B virus/growth & development , Hepatitis B virus/isolation & purification , Hepatocytes/cytology , Hepatocytes/virology , Microfluidic Analytical Techniques/instrumentation , Virus Cultivation/instrumentation , Animals , Cell Culture Techniques/methods , Cell Separation/methods , Cells, Cultured , Equipment Design , Equipment Failure Analysis , Flow Cytometry/instrumentation , Flow Cytometry/methods , Humans , Microfluidic Analytical Techniques/methods , Rats , Virus Cultivation/methods
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