Kinetics of Nickel Diffusion into Austenitic Stainless Steels AISI 304 and 316L and Calculation of Diffusion Coefficients.

Diffusion bonding has many advantages, but it also has its specifics. When creating heterogeneous joints, problems arise with the creation of intermetallic phases. For this reason, an interlayer is needed to prevent the creation of these unfavorable phases. It is important to ensure that the interlayer is of sufficient thickness to prevent the elements from diffusing through the entire interlayer and the intermetallic phases from being formed again. Conversely, too thick an interlayer causes an increase in the heterogeneity of the bond properties. The creation of the initial diffusion bonds in a heterogeneous diffusion joint of AISI 304 and AISI 316L steel with a 0.2 mm thick nickel interlayer was made in a Gleeble 3500. The experiments to determine the diffusion kinetics were carried out in a vacuum furnace, with subsequent evaluation by EDX (Energy Dispersive X-ray Spectroscopy) analysis. Subsequently, the diffusion coefficients of nickel into both steels were determined, and generalized equations were formulated to calculate the diffusion coefficients for temperatures in the range of 950 to 1150 °C and holding times in the range of 3600 to 18,000 s. Equations are also given to determine the width of the diffused zone between each steel and the Ni interlayer.

Experimental and Numerical Analysis of the Residual Stresses in Seamed Pipe in Dependence on Welding and Metal Forming.

Concerning the increasingly widespread utilization of the finite element method (FEM), the concept of the so-called virtual factory is also gaining ground, and not only in the engineering industry. This approach does not use numerical simulations of individual production technologies separately but treats the entire production process as a chain of interrelated technologies. Thus, the output data from one technology is taken as input data for the following technology. The resulting thermal and mechanical effects are then not only dealt with within one technology but always comprehensively within the production process. In the consideration of the loading and subsequent service lives of manufactured components, values of residual stresses are one of the very important characteristics. For these reasons, this paper deals with the effect of residual stresses' magnitude and distribution during the formation and the final springback of the seamed pipe end section with and without respect to the influence of the preceding welding. The resulting residual stress values from numerical simulations are subsequently compared with the actual values of residual stresses experimentally measured using X-ray diffraction.

Fe-Al-Si-Type Iron Aluminides: On the Strengthening by Refractory Metals Borides.

The effect of boron addition into Fe-28Al-5Si-X (X = -, 2Mo, or 2Ti) on the structure and high-temperature yield stress was investigated. Generally, the alloying of binary Fe3Al-type iron aluminides by silicon significantly improves high-temperature mechanical properties by solid-solution strengthening. On the other hand, the workability and ductile properties at room or slightly elevated temperatures get worse with the increasing silicon content. Boron alloying together with titanium or molybdenum alloying is one of the ways to improve the workability of this type of alloy and, at the same time, ensure the formation of a sufficient amount of secondary phase particles required for effective strengthening. In this paper, the influence of 1 at. % of boron on high-temperature yield stress is evaluated in response to structural changes and compared with results obtained previously on the same type of alloy (Fe-28Al-5Si-2X, X= -, Mo, or Ti) but without boron alloying. It can be concluded that the network structure of borides of refractory metals formed due to boron alloying works more effectively for alloy hardening at higher temperatures than a mixture of silicides and carbides present in the boron-free alloy of the same composition.

Possibilities to Use Physical Simulations When Studying the Distribution of Residual Stresses in the HAZ of Duplex Steels Welds.

Dual phase steels combine very good corrosion resistance with relatively high values of mechanical properties. In addition, they can maintain good plastic properties and toughness at both room temperature and lower temperatures as well. Despite all the advantages mentioned above, their utility properties can be reduced by technological processing, especially by the application of the temperature cycles. As a result, in the material remain residual stresses with local stress peaks, which are quite problematic especially during cyclic loading. Moreover, determining the level and especially the distribution of such residual stresses is very difficult for duplex steels both due to the structure duality and in light of the very small width of the heat-affected zone (HAZ). This is why the paper presents the possibilities of using physical simulations to study the effect of temperature cycles in residual stresses' magnitude and distribution, where it is possible to study the HAZ in more detail as well as on a much larger sample width due to the utilization of special samples. In the thermal-mechanical simulator Gleeble 3500, temperature-stress cycles were applied to testing samples, generating stress fields with local peaks in the testing samples. In addition, the supplied steel X2CrMnNiN21-5-1 had different phase rations in the individual directions. Therefore, as the residual stresses were measured in several directions and at the same time, it was possible to safely confirm the suitability of the used measurement method. Moreover, the effect of the stress and strain on the change of partial phases' ratios was observed. It has been experimentally confirmed that annealing temperatures of at least 700 °C are required to eliminate local stress peaks after welding. However, an annealing temperature of 550 °C seems to be optimal to maintain sufficient mechanical properties.