Elastoplastic Indentation Response of Sigmoid/Power Functionally Graded Ceramics Structures.

Due to the applicability of new advanced functionally graded materials (FGMs) in numerous tribological systems, this manuscript aims to present computational and empirical indentation models to investigate the elastoplastic response of FG substrate under an indention process with spherical rigid punch. The spatial variation of the ceramic volume fraction through the specimen thickness is portrayed using the power law and sigmoid functions. The effective properties of two-constituent FGM are evaluated by employing a modified Tamura-Tomota-Ozawa (TTO) model. Bilinear hardening behavior is considered in the analysis. The finite element procedure is developed to predict the contact pressure, horizontal displacement, vertical deformation, and permanent deformation of FG structure under the rigid cylindrical indentation. The empirical forms for permanent deformation were evaluated and assigned. Model validation with experimental works was considered. The convergence of the mesh and solution procedure was checked. Numerical studies were performed to illustrate the influence of gradation function, gradation index, and indentation parameters on the contact pressure, von Mises stresses, horizontal/vertical displacements, and permanent plastic deformation. The present model can help engineers and designers in the selection of an optimum gradation function and gradation index based on their applications.

Heat-Affected Zone and Mechanical Analysis of GFRP Composites with Different Thicknesses in Drilling Processes.

This article presents a comprehensive thermomechanical analysis and failure assessment in the drilling of glass fiber-reinforced polymer (GFRP) composites with different thicknesses using a CNC machine and cemented carbide drill with a diameter of 6 mm and point angles of ϕ = 118°. The temperature distribution through drilling was measured using two techniques. The first technique was based on contactless measurements using an IR Fluke camera. The second was based on contact measurements using two thermocouples inserted inside the drill bit. A Kistler dynamometer was used to measure the cutting forces. The delamination factors at the hole exit and hole entry were quantified by using the image processing technique. Multi-variable regression analysis and surface plots were performed to illustrate the significant coefficients and contribution of the machining variables (i.e., feed, speed, and laminate thickness) on machinability parameters (i.e., the thrust force, torque, temperatures, and delamination). It is concluded that the cutting time, as a function of machining variables, has significant control over the induced temperature and, thus, the force, torque, and delamination factor in drilling GFRP composites. The maximum temperature recorded by the IR camera is lower than that of the instrumented drill because the IR camera cannot directly measure the tool-work interaction zone during the drilling process. At the same cutting condition, it is observed that by increasing the thickness of the specimen, the temperature increased. Increasing the thickness from 2.6 to 7.7 had a significant effect on the heat distribution of the HAZ. At a smaller thickness, increasing the cutting speed from 400 to 1600 rpm decreased the maximum thrust force by 15%. The push-out delaminations of the GFRP laminate were accompanied by edge chipping, spalling, and uncut fibers, which were higher than those of the peel-up delaminations.

Thermo-Mechanical and Delamination Properties in Drilling GFRP Composites by Various Drill Angles.

This manuscript aims to study the effects of drilling factors on the thermal-mechanical properties and delamination experimentally during the drilling of glass fiber reinforced polymer (GFRP). Drilling studies were carried out using a CNC machine under dry cutting conditions by 6 mm diameter with different point angles of ∅ = 100°, 118°, and 140°. The drill spindle speed (400, 800, 1600 rpm), feed (0.025, 0.05, 0.1, 0.2 mm/r), and sample thickness (2.6, 5.3, and 7.7 mm) are considered in the analysis. Heat affected zone (HAZ) generated by drilling was measured using a thermal infrared camera and two K-thermocouples installed in the internal coolant holes of the drill. Therefore, two setups were used; the first is with a rotating drill and fixed specimen holder, and the second is with a rotating holder and fixed drill bit. To measure thrust force/torque through drilling, the Kistler dynamometer model 9272 was utilized. Pull-in and push-out delamination were evaluated based on the image analyzed by an AutoCAD technique. The regression models and multivariable regression analysis were developed to find relations between the drilling factors and responses. The results illustrate the significant relations between drilling factors and drilling responses such as thrust force, delamination, and heat affect zone. It was observed that the thrust force is more inspired by feed; however, the speed effect is more trivial and marginal on the thrust force. All machining parameters have a significant effect on the measured temperature, and the largest contribution is of the laminate thickness (33.14%), followed by speed and feed (29.00% and 15.10%, respectively), ended by the lowest contribution of the drill point angle (11.85%).