3D-Printed Load Cell Using Nanocarbon Composite Strain Sensor.

The development of a 3D-Printed Load Cell (PLC) was studied using a nanocarbon composite strain sensor (NCSS) and a 3D printing process. The miniature load cell was fabricated using a low-cost LCD-based 3D printer with UV resin. The NCSS composed of 0.5 wt% MWCNT/epoxy was used to create the flexure of PLC. PLC performance was evaluated under a rated load range; its output was equal to the common value of 2 mV/V. The performance was also evaluated after a calibration in terms of non-linearity, repeatability, and hysteresis, with final results of 2.12%, 1.60%, and 4.42%, respectively. Creep and creep recovery were found to be 1.68 (%FS) and 4.16 (%FS). The relative inferiorities of PLC seem to originate from the inherent hyper-elastic characteristics of polymer sensors. The 3D PLC developed may be a promising solution for the OEM/design-in load cell market and may also result in the development of a novel 3D-printed sensor.

Development of a Spoke Type Torque Sensor Using Painting Carbon Nanotube Strain Sensors.

This study reports a hub-spoke type joint torque sensor involving strain gauges made of multiwalled carbon nanotubes (MWCNT). We developed the novel joint torque sensor for robots by means of MWCNT/epoxy strain sensors (0.8 wt%, gauge factor 2) to overcome the limits of conventional foil strain gauges. Solution mixing process was hired to fabricate a liquid strain sensor that can easily be installed on any complicated surfaces. We painted the MWCNT/epoxy mixing liquid on the hub-spoke type joint torque sensor to form the piezoresistive strain gauges. The painted sensor converted its strain into torque by mean of the installed hub-spoke structure after signal processing. We acquired sufficient torque voltage responses from the painted MWCNT/epoxy strain sensor.

Beta-Cyclodextrin Multi-Conjugated Magnetic Graphene Oxide as a Nano-Adsorbent for Methylene Blue Removal.

The composites of graphene oxide and magnetic nanoparticles multi-conjugated with beta-cyclodextrin (MNPs/GO-betaCD) were prepared by a facile route and their properties were investigated. First, poly(glycidyl methacrylate) was covalently wrapped onto the surface of magnetic nanoparticles (MNPs) by the reversible addition-fragmentation chain transfer polymerization. The mixture of modified MNPs and graphene oxide (GO) was then functionalized with beta-cyclodextrin to produce MNPs/GO-betaCD. The composites were characterized by FT-IR, XRD, TGA, SEM, and TEM. The MNPs/GO-betaCD owned a superparamagnetic character and showed remarkable methylene blue (MB) adsorption capacity from aqueous solution in comparison with GO. The adsorbent could be recycled and maintained about 64.4% of its initial adsorption capacity for MB after five regeneration cycles.

Strain Sensing Characteristics of Rubbery Carbon Nanotube Composite for Flexible Sensors.

In this study, the piezoresistive properties of CNT (Carbon Nanotube)/EPDM composite are characterized for the applications of a flexible sensor. The CNT/EPDM composites were prepared by using a Brabender mixer with MWCNT (Multi-walled Carbon Nanotube) and organoclay. The static and quasi-dynamic voltage output responses of the composite sensor were also experimentally studied and were compared with those of a conventional foil strain gage. The voltage output by using a signal processing system was fairly stable and it shows somehow linear responses at both of loading and unloading cases with hysteresis. The voltage output was distorted under a quasi-dynamic test due to its unsymmetrical piezoresistive characteristics. The CNT/EPDM sensor showed quite tardy response to its settling time test under static deflections and that would be a hurdle for its real time applications. Furthermore, since the CNT/EPDM sensor does not have directional voltage output to tension and compression, it only could be utilized as a mono-directional force sensor such as a compressive touch sensor.

A Spray-On Carbon Nanotube Artificial Neuron Strain Sensor for Composite Structural Health Monitoring.

We present a nanocomposite strain sensor (NCSS) to develop a novel structural health monitoring (SHM) sensor that can be easily installed in a composite structure. An NCSS made of a multi-walled carbon nanotubes (MWCNT)/epoxy composite was installed on a target structure with facile processing. We attempted to evaluate the NCSS sensing characteristics and benchmark compared to those of a conventional foil strain gauge. The response of the NCSS was fairly good and the result was nearly identical to the strain gauge. A neuron, which is a biomimetic long continuous NCSS, was also developed, and its vibration response was investigated for structural damage detection of a composite cantilever. The vibration response for damage detection was measured by tracking the first natural frequency, which demonstrated good result that matched the finite element (FE) analysis.

Catalyst-free fabrication of graphene nanosheets without substrates using multiwalled carbon nanotubes and a spark plasma sintering process.

Catalyst-free graphene nanosheets without substrates were synthesized using pure solid carbon sources of multiwalled carbon nanotubes (MWCNTs) and a spark plasma sintering (SPS) process. Single and few-hundred-nanometer graphene nanosheets were formed from gas-phase carbon atoms which were directly evaporated from MWCNTs at a local high temperature.

Electrical impedance properties of carbon nanotube composite electrodes for chemical and biosensor.

Electrical impedance properties of different type of carbon nanotubes based bulk electrodes have been investigated to develop chemical and biosensors. The bulk composite electrodes were fabricated with single-wall and multi-wall carbon nanotubes involving ionic conducting host polymer, Nafion, by using traditional solution-casting techniques. Under the various amounts of buffer solution, resistance and capacitance of the electrodes were measured with LCR meter and their characteristics due to ionic conducting host polymer were investigated by means of electrokinetic analysis. The capacitance values showed drastic change while the resistances only changed within few percent ranges. Electrical impedance measurement provided rapid and simple sensing mechanism to develop chemical sensor and biosensors with bulk nano electrodes.

Carbon nanotube composites multi-sensing characteristics based on electrical impedance properties.

CNT composites demonstrate sensory materials properties such as piezoresistivity, chemical and bio selectivity and they can detect structural deterioration, chemical contamination and bio signal by means of their impedance measurement (resistance and capacitance). In this study, electrical impedance characteristics of CNT composite electrodes are studied to simultaneously detect mechanical and chemical symptoms in engineering applications. We measured variations of electrical resistance and capacitance values of CNT composite electrodes under static load for mechanical sensing behavior and under the change of buffer solution amount for chemical sensing behavior. At the mechanical sensing behavior test, the resistance values changed quite linearly under bending and compression loads while the capacitance value varied within small range with invalid relationship to the loads. At the chemical sensing behavior investigation, the electrode's capacitance showed drastic change while the resistance value only changed within few percent range. The independently changing pattern of electrical impedance parameters according to mechanical strain and chemical effect can provide new opportunities to design a novel multifunctional sensor that can simultaneously monitor mechanical and chemical behaviors of a target system.

The bulk piezoresistive characteristics of carbon nanotube composites for strain sensing of structures.

The bulk piezoresistivity of carbon nanotube (CNT) in polymer matrix was discussed to develop a strain sensor for engineering applications. The polymer improves interfacial bonding between the nanotubes and the CNT composite and that enhances the strain transfer, repeatability, and linearity of the sensor. The largest contribution of piezoresistivity of the sensor may come from slippage of overlaying or bundled nanotubes in the matrix, from a macroscopic point of view. Nano interfaces of CNTs in a matrix polymer also contribute to the linear strain response compared to other micro size carbon filler. The strain sensor had a low bandwidth and adequate strain sensitivity. The nanocomposite strain sensor is particularly useful for detecting large strains which can monitor strain and stress on a structure with simple electric circuit for strain monitoring of structures.