RESUMEN
The resource utilization of phosphogypsum (PG) is the key to promote the green development of the phosphorus chemical industry. The natural environment and public safety are significantly threatened by the enormous volume of PG storage. In this study, Ca and S were successfully recovered from the PG via a multistep precipitation in the NaOH-BaCO3 system. The alkali solution can be recycled five times, with a first recovery ratio of about 97.9%, and the decomposition ratio of PG remained above 70% after five cycles. In addition, the recovery ratios of Ca and S in PG are 99.9 and 82.5%, respectively. The product of BaSO4 can be used as a weighting agent for oil and natural gas drilling mud. The BaSO4 can also be used as wave-absorbing materials, and its reflection loss value reaches 97.8% of the analytical purity BaSO4. This work provides a new idea for the efficient recycling of Ca and S in PG with an outstanding application prospect.
RESUMEN
Three-dimensional (3D) hollow box TiO2 nanocrystals with structural diversity have been designed and grown by four nucleation methods, including the acid dissolution denucleation method with Fe2O3 as heterogeneous nucleation, the topological phase transition method, the sonic solvothermal method, and the air atmosphere sintering method with TiOF2 as homogeneous nucleation. Through full morphology analysis and structural characterization, reasonable growth mechanisms of 3D hollow box TiO2 nanocrystals were proposed, including nucleation dissolution, Oswald ripening, and hydrolysis reactions. It was found that the high energy (001) crystal facets exposure ratio was closely correlated with reaction temperature of four nucleation-methods, which even reached 92% for the first time. Under simulated sunlight irradiation, their hydrogen production performance and photocatalytic degradation efficiency on model dye molecules rhodamine B (RhB) and methylene blue (MB) were evaluated, and as-prepared hollow box TiO2 nanocrystals prepared by the sonic solvothermal method exhibited the best photocatalytic performance, with a hydrogen production rate of 93.88 µmol/g/h. Within 70 min, the photocatalytic degradation rates of RhB and MB reached 96.59 and 75.25%, respectively, which were 5.74 and 5.54 times that of P25. Their properties are closely connected with the orderly cubic and hierarchy configuration structure of hollow box TiO2 nanocrystals, which have a high exposure ratio of (001) facet controlled by reaction temperatures, thereby greatly improving the photocatalytic activity. This study provides a classic reference for improving the properties of hollow box TiO2 nanocrystals through structural diversity design and various methods of nanocrystal growth.
RESUMEN
The continuous accumulation of solid industry waste, such as phosphogypsum, has emerged as a global environmental hazard and a significant obstacle to achieving a green and sustainable industry. To convert this industry waste to reusable resources, the development and implementation of simple and cost-efficient purification techniques is crucial. A sedimentation-based separation approach was developed to achieve this objective. Through a sedimentation process, a suspension of phosphogypsum particles is transformed into three distinct phases: a supernatant liquid, a concentrated slurry, and a solid precipitate. These phases primarily consist of soluble salts, a mixture of oxides and organic matter, and calcium phosphate dihydrates mixed with calcium phosphate, respectively. Through a sedimentation process, calcium sulfate dihydrate concentration can be significantly enhanced from 87.45 to 91.60% and further improved to 95.72% by repeating the sedimentation process three times. The various components obtained from this process can be effectively reused as mineral resources, soil amendment, and industry gypsum. The sedimentation process is expounded upon using both the classical mechanics model and Stokes' law. To foster a seamless industrial application, we have also designed a continuous settling skittle and a trail setup for industrial treatment of phosphogpysum. This innovative technique holds immense promise for its broader application, especially within but not limited to the phosphoric acid industry.
RESUMEN
The morphology of hemihydrate phosphogypsum crystals is of vital importance in the hemihydrate-dihydrate (HH-DH) wet-process phosphoric acid production for high filtration strength. The morphology of hemihydrate phosphogypsum is commonly needlelike due to the strong acidic crystallization environment, which is unfavorable to the following filtration process. In this study, the crystal habit of hemihydrate phosphogypsum with a large aspect ratio was skillfully modified by additives to achieve a higher filtration strength. d-Glucitol (DG) reduces the theoretical aspect ratio of hemihydrate phosphogypsum crystals from 2.076 to 1.583 by interacting with the (002) face of CaSO4·0.5H2O preferentially, and poly(vinyl alcohol) (PVA) facilitates the aggregation of small grains to gather into a clusterlike structure. The modified morphologies of hemihydrate phosphogypsum have a lower bulk density and a larger porosity of the formed filter cake, which increases the filtration strength up to 45.9% when DG is added. Our work provides an in-depth explanation of the evolution mechanism of hemihydrate phosphogypsum morphology with the additives and its influence on the filtration performance. The improved filtration strength would reduce the water content of hemihydrate phosphogypsum and relieve the storage pressure of the phosphogypsum slag dump, which is meaningful to the clean production and process emission reduction of the phosphorus chemical industry.
RESUMEN
Phosphogypsum, as a byproduct of wet-process phosphoric acid reaction, has caused many environmental pollution problems. To improve the property and purity of phosphogypsum in the wet-process phosphoric acid process, a liquid-solid-liquid three-phase acid hydrolysis synergistic extraction reaction system was established by adding a certain amount of extractant in the actual production process. In order to study the extraction effect and residue of impurities in the reaction system, the phase, morphology, and impurity occurrences of phosphogypsum were systematically analyzed. The results showed that when the reaction time was 7 h, the reaction temperature was 80 °C, the reaction speed was 200 r/min, the volume ratio of the extractant to diluent (dilution ratio) was 1:4 and the volume ratio of the oil phase/aqueous phase (O/A ratio) was 1:1, P2O5 conversion was the highest in phosphate rock, and the residual P2O5 content in phosphogypsum was as low as 0.36%. The morphology of the phosphogypsum crystal was uniform and coarse long strip. The main forms of residual impurities were silicate, aluminum fluoride with crystal water, aluminate, phosphate, and fluoride. Meanwhile, the residual amount of main impurities in phosphogypsum was significantly reduced. Through this novel method, the property of phosphogypsum can be improved through the generation process and is greatly beneficial for its utilization and the recycling development of the wet-process phosphoric acid industry.
RESUMEN
A new MOF-74(Ni)/NiOOH heterogeneous composite was synthesized via NiOOH microsphere precursor. The electrocatalytic methanol oxidation reactions' (MOR) performance was assessed. The as-prepared MOF-74(Ni)/NiOOH exhibited excellent activity with high peak current density (27.62 mA·cm-2) and high mass activity (243.8 mA·mg-1). The enhanced activity could be a result of the synergistic effect of the MOF-74(Ni)/NiOOH heterocomposite providing more exposed active sites, a beneficial diffusion path between the catalyst surface and electrolyte, and improved conductivity, favorable for improving MOR performance.