Amorphous-based controlled-release gliclazide matrix system.

The aim of this study was to develop a hydrophilic oral controlled release system (CRS) using the amorphous form of gliclazide, a BCS class II compound, listed on the WHO list of essential medicines. For this purpose, spray-dried dispersions (SDDs) of gliclazide were produced using various grades of hydroxypropyl methylcellulose acetate succinate (HPMCAS) or copovidone as carrier under fully automated conditions. The solid-state properties of prepared SDDs were characterized using X-ray powder diffraction (XRPD), scanning electron microscopy (SEM), modulated differential scanning calorimetry (MDSC), and Fourier transform infrared spectroscopy (FTIR). Supersaturated micro-dissolution testing of SDDs in fasted state-simulated intestinal fluid showed prolonged supersaturation state, with solubility increases of 1.5- to 4.0-fold. Solubility and stability characteristics of the most desirable SDDs in terms of relative dissolution area under the curves (AUCs) (AUC(SDD)/AUC(crystalline)) and stable supersaturated state concentration ratio up to 180 min (C180/Cmax) were determined. The optimized gliclazide-SDD amorphous forms were included into matrix tablets with HPMC blends using compaction simulator. Developed matrix systems were subjected to standard USP dissolution testing. Dissolution profiles obtained were linear with different slopes indicating varying rates of dissolution. Six-month storage stability testing was performed, and dissolution profiles remained stable with "similarity factor" (f 2 = 85). Results show that the use of various HPMCAS as a drug carrier in the spray-drying process produces homogeneous single-phase SDDs which are stable and promising for inclusion into HPMC-based hydrophilic matrix systems.

Supersaturated controlled release matrix using amorphous dispersions of glipizide.

Spray dried dispersions (SDDs) of glipizide, a BCS Class II model drug, were prepared using various grades of hydroxypropyl methylcellulose acetate succinate (HPMCAS) and copovidone S-630 as carriers. The SDDs appeared as a single amorphous phase with up to 60% drug loading level as revealed by X-ray powder diffraction (XRPD), modulated differential scanning calorimetry (mDSC) and scanning electron microscopy (SEM). Supersaturated micro-dissolution testing of various SDDs in fasted state simulated intestinal fluid showed prolonged supersaturation state (up to 180min) with solubility increases of 5.2-13.9 fold relative to crystalline drug under similar conditions. Solubility and stability characteristics of the most desirable SDDs in terms of relative dissolution AUCs (AUC(SDD)/AUC(crystalline)) and supersaturated concentration ratios (C180/Cmax) were determined. Results show that HPMCAS-based SDDs achieve a higher degree of supersaturation compared to Copovidone S-630 and that SDDs comprising HPMCAS-M and HPMCAS-H maintained stable supersaturated concentration. Dissolution data showed that SDD-loaded CR tablets provide stable supersaturated concentration within the hydrated matrix with increased rate and extent of drug dissolution over 24h. Co-existence of HPMCAS and HPMC within the hydrating matrix showed strong suppression of drug crystallization and allowed achievement of zero-order and slow-first order release kinetics.

The study of phase separation in amorphous freeze-dried systems. Part I: Raman mapping and computational analysis of XRPD data in model polymer systems.

Phase separation in amorphous freeze-dried mixtures is likely in many systems. However, suitable detection methodology has been lacking, as the classical technique, differential scanning calorimetry (DSC), relies upon detection of multiple glass transition temperatures (T(g)), each of which is characteristic of a given amorphous phase. The lack of a detectable glass transition temperature in protein-rich phases, limits the application of DSC. Here, we focus on evaluating new methods for detection of phase separation in amorphous freeze-dried mixtures. A novel Raman mapping technique has been evaluated using model binary polymer mixtures of PVP and dextran known to phase separate. The sensitivity of this Raman technique in detecting phase separation was comparable to DSC. Phase separation was detected in compositions of 1:9 to 3:2 (PVP 10,000/dextran 5000) and 3:7 to 4:1 (PVP 29,000/dextran 10,000) by DSC and Raman. Computational methodologies applied to X-ray powder diffraction (XRPD) data from these systems are also shown to reliably detect the presence of phase separation. However, some differences between techniques were observed in cases lying on the boundary of phase separation. Thus, Raman and XRPD show promise for detecting phase separation in systems, which do not exhibit detectable glass transitions by calorimetry.

Effect of water vapor sorption on local structure of poly(vinylpyrrolidone).

The effect of water vapor sorption on the local structure of poly(vinylpyrrolidone) (PVP), was investigated using high-quality X-ray powder diffraction (XRPD). To examine the effects on molecular scale structure due to polymer chain length and water sorption, different molecular weights of PVP were studied at ambient temperature and different controlled relative humidities. Sorption of water determined gravimetrically on drying and changes to the glass-transition temperature (T(g)) measured by modulated differential scanning calorimetry (mDSC) were found to be consistent with previous reports. The XRPD results show that the position of the high- and low-angle halos for PVP change with the sorption of water. The corresponding characteristic scattering distances display a strong correlation with the measured water content and to T(g). Chemometric analysis was also performed to extract water content information from XRPD data and obtained results are correlated with the values measured gravimetrically, which lends support for the apparent clustering of water in PVP drawn by other techniques.

Electromagnetic interference shielding characteristics of carbon nanofiber-polymer composites.

Electromagnetic interference (EMI) shielding characteristics of carbon nanofiber-polystyrene composites were investigated in the frequency range of 12.4-18 GHz (Ku-band). It was observed that the shielding effectiveness of such composites was frequency independent, and increased with increasing carbon nanofiber loading within Ku-band. The experimental data exhibited that the shielding effectiveness of the polymer composite containing 20 wt% carbon nanofibers could reach more than 36 dB in the measured frequency region, indicating such composites can be applied to the potential EMI shielding materials. In addition, the results showed that the contribution of reflection to the EMI shielding effectiveness was much larger than that of absorption, implying the primary EMI shielding mechanism of such composites was reflection of electromagnetic radiation within Ku-band.

Novel carbon nanotube-polystyrene foam composites for electromagnetic interference shielding.

A novel carbon nanotube-polystyrene foam composite has been fabricated successfully. The electromagnetic interference (EMI) shielding effectiveness measurements indicated that such foam composites can be used as very effective, lightweight shielding materials. The correlation between the shielding effectiveness and electrical conductivity and the EMI shielding mechanism of such foam composites are also discussed.

A comparative study of EMI shielding properties of carbon nanofiber and multi-walled carbon nanotube filled polymer composites.

Electromagnetic interference shielding properties of carbon nanofiber- and multi-walled carbon nanotube-filled polystyrene composites were investigated in the frequency range of 8.2-12.4 GHz (X-band). It was observed that the shielding effectiveness of composites was frequency independent, and increased with the increase of carbon nanofiber or nanotube loading. At the same filler loading, multi-walled carbon nanotube-filled polystyrene composites exhibited higher shielding effectiveness compared to those filled with carbon nanofibers. In particular, carbon nanotubes were more effective than nanofibers in providing high EMI shielding at low filler loadings. The experimental data showed that the shielding effectiveness of the composite containing 7 wt% carbon nanotubes could reach more than 26 dB, implying that such a composite can be used as a potential electromagnetic interference shielding material. The dominant shielding mechanism of carbon nanotube-filled polystyrene composites was also discussed.

Influence of the nanoscale support on carbon deposition and carbon elimination over Ni/gamma-Al2O3 catalyst for CH4 conversion.

Characteristics of carbon deposition by CH4 and carbon elimination by CO2 over conventional and nanoscale Ni/gamma-Al2O3 catalysts were investigated by using a pulse reaction, as well as by TGA, TEM, TPO-MS, H2-TPR and H2-chemisorption techniques. It was found that the behaviors of carbon deposition by CH4 decomposition and carbon elimination by CO2 depend on the active metal dispersion and the metal-support interaction. The filamentous carbon was formed on the conventional Ni/gamma-Al2O3 catalyst with low metal dispersion and relatively large particles, this type of filamentous carbon was far from the active centers and difficult to eliminate by CO2. On the other hand, the carbon deposition originated from CH4 decomposition on the nanoscale Ni/gamma-Al2O3 catalyst would mainly cover the surface of active centers, this type of highly active carbon was easily eliminated by CO2 because it is close to the active center Ni atoms. As a result, the improvement of coking-resistance was ascribed to the high metal dispersion and strong metal-support interaction, a model of CH4 decomposition carbon deposition on Ni/gamma-Al2O3 catalyst was proposed.