Belt-MRF for large aperture mirrors.

With high-determinacy and no subsurface damage, Magnetorheological Finishing (MRF) has become an important tool in fabricating high-precision optics. But for large mirrors, the application of MRF is restricted by its small removal function and low material removal rate. In order to improve the material removal rate, shorten the processing cycle, we proposed a new MRF concept, named Belt-MRF to expand the application of MRF to large mirrors and made a prototype with a large remove function, using a belt instead of a very large polishing wheel to expand the polishing length. A series of experimental results on Silicon carbide (SiC) and BK 7 specimens and fabrication simulation verified that the Belt-MRF has high material removal rates, stable removal function and high convergence efficiency which makes it a promising technology for processing large aperture optical elements.

Experimental study on subaperture testing with iterative triangulation algorithm.

Applying the iterative triangulation stitching algorithm, we provide an experimental demonstration by testing a Φ120 mm flat mirror, a Φ1450 mm off-axis parabolic mirror and a convex hyperboloid mirror. By comparing the stitching results with the self-examine subaperture, it shows that the reconstruction results are in consistent with that of the subaperture testing. As all the experiments are conducted with a 5-dof adjustment platform with big adjustment errors, it proves that using the above mentioned algorithm, the subaperture stitching can be easily performed without a precise positioning system. In addition, with the algorithm, we accomplish the coordinate unification between the testing and processing that makes it possible to guide the processing by the stitching result.

The Talbot effect of plasmonic nanolenses.

The Talbot effect of an Ag nanolens with five periodic concentric rings that are illuminated by the radially polarized light was numerically studied by means of rigorous finite-difference and time-domain (FDTD) algorithm. It was found that the Talbot effect occurs only when the incident wavelength is at the scale of less than half of period of the grating structures of the nanolenses. Specifically, in this work, the nanolenses with a 500 nm period grating structures has five focal points due to Talbot effect for the incident wavelength of λ = 248 nm. The diameter of the first focal spot after the exit plane in free space is 100 nm. In contrast, we analyzed the corresponding focal points on the basis of Talbot self-imaging by scalar diffraction theory. It was found that the scalar Talbot effect cannot interpret the Talbot effect phenomenon for the metallic nanolenses. It may attribute to the paraxial approximation applied in the Talbot effect theory in far-field region. However, the approximation does not hold in our nanolenses structures during the light propagation. In addition, the Talbot effect appears at the short-wavelength regime only, especially in the ultraviolet wavelength region.

Finite element analysis simulation and experimental verification of the stressed lap's deformation accuracy.

The deformation accuracy of the stressed lap is crucial to the fit between the lap and mirror in the production of large aspherics with stressed lap technology. As a preliminary work, we analyze a prototype model with the assistance of finite element analysis tools and build it out based on the analysis results in order to verify the accuracy of the deformation. Test results show that both the high-order residual error and repeatability of deformation of the lap are within 1 µm rms in an 80% diameter of the lap for common deformations, faithfully meeting the accuracy requirement in the polishing process.