Enabling High-Performance Battery Electrodes by Surface-Structuring of Current Collectors and Crack Formation in Electrodes: A Proof-of-Concept.

Today's society and economy demand high-performance energy storage systems with large battery capacities and super-fast charging. However, a common problematic consequence is the delamination of the mass loading (including, active materials, binder and conductive carbon) from the current collector at high C-rates and also after certain cycle tests. In this work, surface structuring of aluminum (Al) foils (as a current collector) is developed to overcome the aforementioned delamination process for sulfur (S)/carbon composite cathodes of Li-S batteries (LSBs). The structuring process allows a mechanical interlocking of the loaded mass with the structured current collector, thus increasing its electrode adhesion and its general stability. Through directed crack formation within the mass loading, this also allows an enhanced electrolyte wetting in deeper layers, which in turn improves ion transport at increased areal loadings. Moreover, the interfacial resistance of this composite is reduced leading to an improved battery performance. In addition, surface structuring improves the wettability of water-based pastes, eliminating the need for additional primer coatings and simplifying the electrode fabrication process. Compared to the cells made with untreated current collectors, the cells made with structured current collectors significantly improved rate capability and cycling stability with a capacity of over 1000mAhg-1. At the same time, the concept of mechanical interlocking offers the potential of transfer to other battery and supercapacitor electrodes.

Enabling Long-Cycling Life of Si-on-Graphite Composite Anodes via Fabrication of a Multifunctional Polymeric Artificial Solid-Electrolyte Interphase Protective Layer.

The energy density of lithium-ion batteries (LIBs) can be meaningfully increased by utilizing Si-on-graphite composites (Si@Gr) as anode materials, because of several advantages, including higher specific capacity and low cost. However, long cycling stability is a key challenge for commercializing these composites. In this study, to solve this issue, we have developed a multifunctional polymeric artificial solid-electrolyte interphase (A-SEI) protective layer on carbon-coated Si@Gr anode particles (making Si@Gr/C-SCS) to prolong the cycling stability in LIBs. The coating is made of sulfonated chitosan (SCS) that is crosslinked with glutaraldehyde promoting good ionic conduction together with sufficient mechanical strength of the A-SEI. The focused ion beam-scanning electron microscopy and high-resolution transmission electron microscopy images show that the SCS is uniformly coated on the composite particles with thickness in nanometer. The anodes are investigated in Li metal cells Si@Gr/C-SCS||Li metal) and lithium-ion full-cells (LiNi0.6Co0.2Mn0.2O2 (NCM-622)||Si@Gr/C-SCS) to understand the material/electrode intrinsic degradation as well as the impact of the polymer coating on active lithium losses because of the continuous SEI (re)formation. The anode composites exhibit a high capacity reaching over 600 mAh g-1, and even without electrolyte optimization, the Si@Gr/C-SCS illustrates a superior long cycle life performance of up to 1000 cycles (over 67% capacity retention). The excellent long-term cycling stability of the anodes was attributed to the SCS polymer coating acting as the A-SEI. The simple polymer coating process is highly interesting in guiding the preparation of long-cycle-life electrode materials of high-energy LIB cells.

Sono-synthesis and characterization of bimetallic Ni-Co/Al2O3-MgO nanocatalyst: Effects of metal content on catalytic properties and activity for hydrogen production via CO2 reforming of CH4.

Sono-dispersion of Ni, Co and Ni-Co over Al2O3-MgO with Al/Mg ratio of 1.5 was prepared and tested for dry reforming of methane. The samples were characterized by XRD, FESEM, PSD, EDX, TEM, BET and FTIR analyses. In order to assess the effect of ultrasound irradiation, Ni-Co/Al2O3-MgO with Co content of 8% prepared via sonochemistry and impregnation methods. The sono-synthesized sample showed better textural properties and higher activity than that of impregnated one. Comparison of XRD patterns indicated that the NiO peaks became broader by increasing Co content over the support. The FESEM images displayed the particles are small and well-dispersed as a result of sonochemistry method. Also, EDX analysis demonstrated better dispersion of Ni and Co as a result of sonochemistry method in confirmation of XRD analysis. The sono-synthesized Ni-Co/Al2O3-MgO as a superior nanocatalyst with Co content of 3% illustrates much higher conversions (97.5% and 99% for CH4 and CO2 at 850 °C), yields (94% and 96% for H2 and CO at 850 °C) and 0.97 of H2/CO molar ratio in all samples using an equimolar feed ratio at 850 °C. During the 1200 min stability test, H2/CO molar ratio remained constant for the superior nanocatalyst.