Production of sustainable thermoplastic composites from waste nitrogen fertilizer-grown marine filamentous cyanobacterium Geitlerinema sp.

The global demand for petroleum-derived plastics continues to increase, as does pollution caused by plastic consumption and landfilling plastic waste. Recycling waste plastics by thermomechanical molding may be advantageous, but it alone cannot address the challenges associated with plastic demand and its widespread pollution. A more sustainable and cleaner approach for recycling plastic waste could be to produce thermoplastic composite blends of waste plastic and biobased alternative materials such as marine algal biomass. In this study, Geitlerinema sp., a marine cyanobacterium, was cultivated with waste nitrogen fertilizer as a nitrogen source, resulting in phycocyanin content and biomass density of 6.5% and 0.7 g/L, respectively. The minimum and maximum tensile strengths of thermoplastic blends containing Geitlerinema sp. biomass, recycled glycerol plasticizer, and waste plastic were 0.29-23.2 MPa, respectively. The tensile strength and Young's modulus of thermoplastic composites decreased as the Geitlerinema sp. biomass concentration increased. Furthermore, thermal analysis revealed that thermoplastics containing Geitlerinema sp. biomass have lower thermal onset and biomass degradation temperatures than waste polyethylene. Nevertheless, 35-50% of Geitlerinema sp. biomass could be a sustainable biobased alternative feedstock for producing thermoplastic blends, making the recycling of waste plastics more sustainable and environmentally friendly.

Outdoor scale-up of Leptolyngbya sp.: Effect of light intensity and inoculum volume on photoinhibition and -oxidation.

The effect of light intensity and inoculum volume on the occurrence of photooxidation for Leptolyngbya sp. QUCCCM 56 was investigated, to facilitate the transition from small-scale laboratory experiments to large-scale outdoor cultivation. Indoor, the strain was capable of growing at light intensities of up to 5600 µmol photons/m2 /s, at inoculation densities as low as 0.1 g/L (10% inoculation volume vol/vol). Levels of chlorophyll and phycocyanin showed a significant decrease within the first 24 h, indicating some level of photooxidation, however, both were able to recover within 72 h. When cultivated under outdoor conditions in Qatar during summer, with average peak light intensities 1981 ± 41 µmol photons/m2 /s, the strain had difficulties growing. The culture recovered after an initial adaptation period, and clear morphological differences were observed, such as an increase in trichome length, as well as coiling of multiple trichomes in tightly packed strands. It was hypothesized that the morphological changes were induced by UV-radiation as an adaptation mechanism for increased self-shading. Furthermore, the presence of contaminating ciliates could have also affected the outdoor culture. Both UV and contaminants are generally not simulated under laboratory environments, causing a mismatch between indoor optimizations and outdoor realizations.

Energy recovery and nutrients recycling from municipal sewage sludge.

Hydrothermal Liquefaction (HTL) could be a promising and better alternative to other techniques for energy recovery from municipal sewage sludge (MSS). However, the nutrients (i.e., N, and P) recovery potential from the byproducts, generated in the HTL of MSS, needs to be studied so that a comprehensive sludge management practice could be adopted. In this study, HTL process temperature (275-400 °C), and reaction time (30-120 min) were first investigated for biocrude yield and release of the nutrients to the aqueous phase liquid (APL) and biochar. The maximum energy recovery (i.e., 59%) and maximum energy return on investment (i.e., 3.5) were obtained at 350 °C and 60 min of holding time. With the increase in HTL reaction time, the concentration of nitrogen in the APL increased (5.1 to 6.8 mg/L) while the concentration of phosphorus decreased (0.89 to 0.22 mg/L); the opposite was observed for the biochar. The nutrient recycling efficiency from the APL using microalgae was found to be strain-specific; nitrogen recycling efficiency by Picochlorum sp. and Chlorella sp. were 95.4 and 58.6%, respectively. The APL, derived from 1 kg MSS, could potentially produce 0.49 kg microalgal biomass. Since the concentrations of various metals in the biochar samples were substantially lower compared to their concentrations in raw MSS, the application of biochar as a soil conditioner could be very promising. Overall, net positive energy could be recovered from MSS using the HTL process, while the nutrients in the APL could be used to cultivate specific microalgae, and biochar could be applied to enhance the soil quality.

Effect of harvesting methods on the energy requirement of Tetraselmis sp. biomass production and biocrude yield and quality.

A halo-tolerant Tetraselmis sp. was grown in a 100,000 L raceway pond in the Qatari desert environment. As the biomass density reached 0.679 g/L, after 7 days, five different harvesting methods (i.e., cross-flow filtration, electrocoagulation, and coagulation-flocculation by FeCl3, NaOH, and alum) were applied to harvest the biomass. Hydrothermal liquefaction, for all the harvested biomass, was conducted at 350 °C for 30 mins in 10 mL Swagelok unions. The biocrude yield from cross-flow processed biomass (i.e., control) was 50.8%. Biocrude yield from electrocoagulation and alum processed biomass were 62.7% and 60.4% respectively where aluminum could have a catalytic effect. Biocrude yield from FeCl3 and NaOH processed biomass were 42.9% and 19.8% respectively. The total fraction of alkenes and alkanes was higher in the biocrude obtained from alum-harvested biomass, compared to other biocrude samples. However, the transition of metal species from biomass to biocrude was very low in all the biocrudes.

Long-term semi-continuous cultivation of a halo-tolerant Tetraselmis sp. using recycled growth media.

In this study, a halotolerant Tetraselmis sp. was selected for 11-month outdoor semi-continuous cultivation in one sq. m raceway tank in the Qatari desert. A fraction of the culture was harvested using ferric chloride, and the growth media was returned to the tank. The recycling of culture media continued till the culture salinity reached 8% NaCl; 90% culture was then harvested, and the remaining culture fraction was used as inoculum for a new cultivation cycle. The growth of Tetraselmis sp. was not affected by incremental salinity although the intracellular metabolites varied; the average biomass productivity was 17.8 g/m2/d. Harvesting efficiency was slightly affected by the increase in salinity. Iron content in the harvested biomass was in the range of 1.5-3.3%, and acidic solution (pH = 1.48) was able to recover 91.3% iron from the harvested biomass. Nonetheless, Tetraselmis sp. could be grown continuously throughout the year in Qatar's climate condition.