New blend of renewable bioplastic based on starch and acetylated xylan with high resistance to oil and water vapor.

Renewable materials of biological origin exhibit attractive properties in relation to traditional plastics, as they can be partially or completely replaced, thereby reducing environmental impacts. Hemicelluloses are a group of polysaccharides that have expanded applications when acetylated. Acetylation can improve the mechanical strength and water vapor barrier properties of xylan-based bioplastics. By partially acetylating xylan in the present study, it was possible to use water as a solvent for the film-forming solution and starch as a second polysaccharide in the formation of bioplastics. Xylan was modified via partial chemical acetylation by varying the reaction time, solvent, and catalyst content. The bioplastics were formed by non-acetylated xylan and acetylated xylan with degrees of substitution (DS) of 0.45 and 0.9, respectively, with starch to form blends using glycerol as a plasticizer. Acetylation with DS 0.45 showed better results in increasing the hydrophilicity of the bioplastic. On the other hand, acetylation influenced the thermal stability of bioplastics, increasing the maximum temperature of the degradation rate from 302 °C to 329 °C and 315 °C, owing to changes in the crystallinity of the polymers. In addition to the modulus of elasticity 2.99 to 290.61 and 274.67 MPa for the non-acetylated bioplastic and the bioplastic with DS of 0.45 and 0.90, respectively. Thus, the films obtained presented suitable physicochemical properties for use in various industrial applications, such as active and intelligent packaging in the food sector.

Production and assessment of the biodegradation and ecotoxicity of xylan- and starch-based bioplastics.

Developing novel renewable (and preferably biodegradable) materials has become recurrent due to the growing concerns with environmental impacts of high volumes of plastic waste produced from oil-based sources over the past decades. This study aimed at developing bioplastics from a mixture of starch and xylan in variable ratios, and the combined effect of α-cellulose and holocellulose extracted from sugarcane bagasse added to the process. The disintegration of bioplastics was evaluated in both soil and composting. The ecotoxicity analyses with Saccharomyces cerevisiae, Bacillus subtilis and seeds of Cucumis sativus were conducted after disintegration. All formulations based on 5% (w/v) of total polysaccharides were dried at 30 °C and resulted in homogeneous and non-brittle bioplastics. The composting results showed that all bioplastic formulations disintegrated in 3 days, whereas the 25/75% (xylan/starch, w/w) formulation vanished in soil within 13 days. The ecotoxicity data showed no inhibition of microbial growth after biodegradation, yielding 100% of seed germination. Despite the positive influence of the bioplastic degradation on the root and hypocotyl growth, temporary inhibition of C. sativus tissues exposed to soil washing (10 days of disintegration) was observed. The study demonstrated that xylan/starch bioplastics result in non-ecotoxic biodegradable materials.

Advantages and Disadvantages of Bioplastics Production from Starch and Lignocellulosic Components.

The accumulation of plastic wastes in different environments has become a topic of major concern over the past decades; therefore, technologies and strategies aimed at mitigating the environmental impacts of petroleum products have gained worldwide relevance. In this scenario, the production of bioplastics mainly from polysaccharides such as starch is a growing strategy and a field of intense research. The use of plasticizers, the preparation of blends, and the reinforcement of bioplastics with lignocellulosic components have shown promising and environmentally safe alternatives for overcoming the limitations of bioplastics, mainly due to the availability, biodegradability, and biocompatibility of such resources. This review addresses the production of bioplastics composed of polysaccharides from plant biomass and its advantages and disadvantages.