Statistical modeling of Si-based refractory compounds of bamboo leaf and alumina reinforced Al-Si-Mg alloy hybrid composites.

Wear properties of Al-Mg-Si alloy matrix hybrid composites made with Si-based refractory compounds (SBRC) derived from bamboo leaf ash (BLA) as complimentary reinforcement with alumina have been studied. The experimental result indicate that optimum wear loss was obtained at higher sliding speed. The wear rate of the composites increased with an increase in BLA wt. %, with the composites having 4%SBRC from BLA + 6% alumina (B4) showing the least wear loss for the different sliding speeds and wear loads considered. With increasing BLA weight percent, the composites' wear mechanism was mostly abrasive wear. Numerical optimization results using central composite design (CCD) reveal that at a wear load of 587.014N, sliding speed of 310.053 rpm and B4 hybrid filler composition level respectively, minimum responses in wear rate (0.572mm2/min), specific wear rate (0.212cm2/g.cm3) and wear loss (0.120 g) would be obtained for the developed AA6063 based hybrid composite. Perturbation plots indicate that the sliding speed have more impact on wear loss, while wear load have significant impact on the wear rate and specific wear rate.

Achieving effective interlayer bonding of PLA parts during the material extrusion process with enhanced mechanical properties.

The additive manufacturing technique of material extrusion has challenge of excessive process defects and not achieving the desired mechanical properties. The industry is trying to develop certification to better control variations in mechanical attributes. The current study is a progress towards understanding the evolution of processing defects and the correlation of mechanical behavior with the process parameters. Modeling of the 3D printing process parameters such as layer thickness, printing speed, and printing temperature is carried out through L27 orthogonal array using Taguchi approach. In addition, CRITIC embedded WASPAS is adopted to optimize the parts' mechanical attributes and overcome the defects. Flexural and tensile poly-lactic acid specimens are printed according to ASTM standards D790 and D638, respectively, and thoroughly analyzed based on the surface morphological analysis to characterize defects. The parametric significance analysis is carried out to explore process science where the layer thickness, print speed, and temperature significantly control the quality and strength of the parts. Mathematical optimization results based on composite desirability show that layer thickness of 0.1 mm, printing speed of 60 mm/s, and printing temperature of 200 °C produce significantly desirable results. The validation experiments yielded the maximum flexural strength of 78.52 MPa, the maximum ultimate tensile strength of 45.52 MPa, and maximum impact strength of 6.21 kJ/m2. It is established that multiple fused layers restricted the propagation of cracks with minimum thickness due to enhanced diffusion between the layers.

On the analyses of carbon atom diffused into grey cast iron during carburisation process.

The study employed Fick's second law of diffusion to discover some unknown aspect of carbon diffusion in grey cast iron during carburisation process. Emphasis on the experiments and theoretical modelling were established for better accomplishments. Pulverised palm kernel and eggshell additives of 70 (wt.%) and 30 (wt.%) according to the Voige law of mixture was considered as a continuous medium without considering the atomic nature of the mixture. Furthermore, a kinetic approach was described where a physical model of the substrate immersed in the carbon mixture was established while diffusion equations were modelled to establish the mechanism of carbon diffusion during carburisation. Initial composition and concentration of diffused atom remained constant which are 2.68 and 6.67% carbon. While the carburizing time used varied from 60 min, 90 min, 120 min, 150 min, 180 min and 210 min respectively at constant carburising temperature of 900° The results revealed varying composition gradient of carbon atom ranging from 5.4%, 5.42%, 5.44%, 5.46%, 5.51%, and 5.65 compared to the initial carbon content of 2.68%. The concentration of carbon atom on the substrate surface at varying time implies that the process was non-steady state diffusion which verified Fick's second law of diffusion. Hence, the composition achieved is a function of boundary conditions such as time position and temperature. This novel study will enhance the understanding of heat treat treatment of metals such that their applications in the industry will be numerous.

Optimization of selected casting parameters on the mechanical behaviour of Al 6061/glass powder composites.

Aluminum alloy and its composites have versatile applications and can be produced via a cost-effective stir casting technique. However, stir casting is faced with some challenges including segregation, occurrence of intermetallic phases, agglomeration, and inducement of residual stress. In view of minimizing these defects, casting should be done applying optimal parameters that will yield the desired outcome. The present study focused on the optimization of stirring parameters of temperature, speed, and time in the production of Al 6061/glass powder composite. Evaluated responses are tensile strength, compressive strength, impact strength, and hardness. The results showed that the process parameters had statistical significance on all properties at 95 % confidence level. Combined interactions of these parameters also presented significant effects on the property responses. Optimum setting for process factors as regards tensile strength were evaluated to be 600 °C, 400 rpm, and 30 min for temperature, speed, and time, respectively. For compressive strength, it is 600 °C, 500 rpm, and 30 min; for hardness, the optimum settings are 700 °C, 400 rpm, and 30 min, while in the case of impact strength, the optimum settings are 500 °C, 400 rpm, and 30 min respectively. Optimization of the combined characteristics was obtained at the optimum conditions of 500 °C, 400 rpm, and 30 min for stirring temperature, speed, and time. Moreso, the significance of the parameters on the composite in descending order is temperature, time, and speed.

Mechanical and optimization studies of polypropylene hybrid biocomposites.

Towards developing a polymeric matrix characterized by high strength to cost ratio, polypropylene (PP) was hybridized with low-cost particulate snail shell (PSS) and kenaf fiber (KF) via compression moulding at 180 °C and 0.2 MPa. The developed composites were grouped into three and labeled as mix 2, 4, and 10. Each group entailed the blend of 5, 10, 20, and 30 wt% KF with 2, 4, 10 wt% PSS respectively. From the results, it is observed that the hardness value was enhanced by the blend of 5 to 30 wt% KF and 2, 4, and 10 wt% PSS. However, 2 wt% PSS mix with 5 to 30 wt% KF resulted in progressive improvement in impact, compressive, flexural, and tensile strengths values. The 4 wt% PSS yielded consecutive increase in impact, compressive and flexural strength when combined with 5 and 10 wt% KF. However, it was observed that subsequent addition of 20 and 30 wt% KF led to a marginal reduction in the strength values. The tensile strength attained optimum value when 4 wt% PSS was commixed with 30 wt% KF. Conversely, the combinations of 10 wt% PSS with 5, 10, 20, and 30 wt% KF had no significant improvement to the mechanical properties of PSS/KF-bio-PP composite (except for hardness) siring strength decrease. Taguchi optimization revealed that the collage of 4 wt% PSS and 10 wt% KF presented optimum mix for hybrid bio-PP composite.

Optimization studies of stir casting parameters and mechanical properties of TiO2 reinforced Al 7075 composite using response surface methodology.

Stir casting is a common metallurgical route in the casting of aluminum composites. Series of work done in this aspect considered the development of the composites with fixed stir casting parameters without applying an optimization approach. These parameters affect the microstructure and performance of the composites. The study is focused on the optimization of the stir casting parameters in the production of Al 7075 reinforced with TiO2 microparticles for performance improvement. Three stir casting parameters of stirring temperature, speed, and time were varied and optimized using the central composite design technique of the response surface method. Properties evaluated were ultimate tensile strength, hardness, impact strength, elastic modulus, and compressive strength. ANOVA results showed that the three stir casting parameters had a significant impact on the property responses. Five quadratic models were established for the properties linking them to the factors. The models were confirmed to be statistically significant at a confidence level of 95% and variations were observed to be < 5%. The interaction profile of the parameters as per response surface was analyzed. Contour plots associated with each interaction gave different ranges of stirring parameters in which each property can be maximized. Simultaneous optimization of the properties using Minitab 19 software showcased 779.3 °C, 574.2 rpm, and 22.5 min as the optimal stir casting parameters for temperature, speed and time respectively.

Fabrication and characterization of keratin starch biocomposite film from chicken feather waste and ginger starch.

The disposal of chicken feather through burning or burying is not environmentally compliant due to the accompanying release of greenhouse gas and underground water contamination. Thus, the transformation of this bio-waste into a bio-composite film is considered not only a sustainable strategy for disposal of this solid wastes but also an attractive alternative to developing an efficient nanostructured biomaterial from renewable bio resource. In the present study keratin extracted from chicken feather waste in combination with ginger starch were fabricated into a bio-composite film. The fabricated bio-composite films were characterized, using different analytical techniques. The physicochemical characteristics of ginger starch showed a moisture content of 33.8%, pH of 6.21, amylose and amylopectin contents of 39.1% and 60.9%, respectively. The hydration capacity of the starch was 132.2% while its gelatinization temperature was 65.7 °C. Physical attributes of the bio-composite film, such as surface smoothness and tensile strength increased significantly (p < 0.05) with increasing keratin content, while its transparency and solubility showed significant (p < 0.05) decrease with increasing keratin level. The various blends of the bio-composite films decayed by over 50% of the original mass after 12 days of complete burial in soil. Based on the results obtained in this study, the addition of keratin to starch bio-composite showed remarkable improvement in mechanical properties, such as tensile strength and surface smoothness. The bio-composite film exhibited appropriate stability in water, although future study should be carried out to evaluate its thermal stability. Nonetheless, the fabricated keratin-starch bio-composite showed desirable characteristics that could be optimized for industrial applications.

Experimental evaluation of bamboo fiber/particulate coconut shell hybrid PVC composite.

Bamboo fibers (BF) treated in 1.3 Molar NaOH and particulate coconut shell (PCS) sieved to - 45 µm were incorporated into polyvinyl chloride (PVC) matrix towards improving the properties of PVC composite for ceiling boards and insulating pipes which sags and degrade with time needing improvement in properties. The process was carried out via compression moulding applying 0.2 kPa pressure and carried out at a temperature of 170 °C. Composites developed were grouped according to their composition. Groups A, B, C, and D were infused with 2, 4, 6 and 8 wt% PCS at constant amount, respectively. Each group was intermixed with a varying proportions of BF (0-30 wt% at 5% interval). Tests carried out on the samples produced revealed that the yield strength, modulus of elasticity, flexural strength, modulus of rupture were enhanced with increasing BF proportion from 0 to 30 wt% BF at 2 wt% constant PCS input. Thermal and electrical properties trended downward as the fiber content reduced even as the hardness was enhanced with PCS/BF intermix which was also reflected in the wear loss index. Impact strength was highest on the infix of 4 wt% PCS and 15 wt% BF. Compressive strength was better boasted with increasing fiber and PCS amount but 8 wt% PCS amounted to depreciation in trend. It was generally observed that PCS performed optimally at 2 wt% incorporation while beyond that resulted in lowering of strength. Blending of the two variable inputs; 0-30 wt% BF and 2 wt% PCS presented better enhancement in properties.

Influence of alkaline modification on selected properties of banana fiber paperbricks.

In a bid to develop paper bricks as alternative masonry units, unmodified banana fibers (UMBF) and alkaline (1 Molar aqueous sodium hydroxide) modified banana fibers (AMBF), fine sand, and ordinary Portland cement were blended with waste paper pulp. The fibers were introduced in varying proportions of 0, 0.5, 1.0 1.5, 2.0, and 2.5 wt% (by weight of the pulp) and curing was done for 28 and 56 days. Properties such as water and moisture absorption, compressive, flexural, and splitting tensile strengths, thermal conductivity, and specific heat capacity were appraised. The outcome of the examinations carried out revealed that water absorption rose with fiber loading while AMBF reinforced samples absorbed lesser water volume than UMBF reinforced samples; a feat occasioned by alkaline treatment of banana fiber. Moisture absorption increased with paper bricks doped with UMBF, while in the case of AMBF-paper bricks, property value was noted to depreciate with increment in AMBF proportion. Fiber loading resulted in improvement of compressive, flexural, and splitting tensile strengths and it was noted that AMBF reinforced samples performed better. The result of the thermal test showed that incorporation of UMBF led to depreciation in thermal conductivity while AMBF infusion in the bricks initiated increment in value. Opposite behaviour was observed for specific heat capacity as UMBF enhanced heat capacity while AMBF led to depreciation. Experimental trend analysis carried out indicates that curing length and alkaline modification of fiber were effective in maximizing the properties of paperbricks for masonry construction.

Effect of Surface Modification on the Properties of Polypropylene Matrix Reinforced with Coir Fibre and Yam Peel Particulate.

Polypropylene composites reinforced with coir fibre and yam peel particulate were produced using compression moulding machine. Treated and untreated coir fibres were used; 1.5 M NaOH was used for the treated coir fibres. Yam peel was grouped into two, treated and untreated; the treated was modified using 1 M solution of NaOH and HCl in the proportion of 30% and 70%, respectively. The yam peel which was sun-dried for 14 days was pulverized and sieved to -45 µm. Samples were developed using treated and untreated reinforcements (TCF/YPP and UCF/YPP) at constant coir fibre proportion (15%) and varied amount of yam peel particulate (2, 4, 6, and 8 wt.%). The hybrid composite samples developed were probed for mechanical properties and thermal and wear behaviour. The level of particles agglomeration at the fibre-matrix interface was examined using scanning electron microscope. The results show that sample reinforced with treated 4 wt.% coir fibre and yam peel particulate had optimum mechanical properties. However, the thermal conductivity of composite samples increased with fibre addition. All composite samples developed had better resistance to abrasion when compared to the control sample.