Enhancing refinery heavy oil fractions analytical performance through real-time predicative modeling.

This study introduces a suite of robust models aimed to advance the determination of physiochemical properties in heavy oil refinery fractions. By integrating real-time analytical technique inside the refinery analysis, we have developed a single analyzer capable of employing six partial least square regression equations. These designed models enable to provide real-time prediction of critical petroleum properties, such as sulfur content, micro carbon residues (MCR), asphaltene content, heating value, and the concentrations of nickel and vanadium metals. Specifically tailored for heavy oil in refinery feeds with an American petroleum institute (API) gravity range of 3° to 32° and sulfur content of 2.8 to 5.5 wt%, the models streamline the analysis process within refinery operations, bridging the gap between catalytic and non-catalytic processes across refinery units. The accuracy of our physiochemical prediction models has been validated against American Society for Testing and Materials (ASTM) standards, demonstrating their capability to deliver precise real-time property values. This approach not only enhances the efficiency of refinery analysis but also sets a new standard for the monitoring and optimization of heavy oil processing in real-time approach.

Enhancing CO and H2 Production in Propane Dry Reforming in Excess of CO2.

This study focuses on addressing the challenges in the dry reforming of propane, a process historically marked by low syngas yields and only moderate conversions of CO2 and propane. The primary objective was to enhance CO2 utilization and boost the selectivity of syngas (CO and H2) production using titania-based catalysts. For synthesizing these catalysts, an impregnation method was employed with subsequent characterization through X-ray diffraction (XRD), N2 adsorption-desorption, ammonia temperature-programmed desorption (TPD), and hydrogen temperature-programmed reduction (TPR). The titania-based catalysts generally possess weak acidic strength, with each catalyst displaying a unique reduction profile. The dry reforming process using these catalysts resulted in varying levels of propane conversion, with V/Ti, Ir/Ti, Al/Ti, and Zr/Ti catalysts showing distinct efficiencies. Notably, the Ir/Ti and V/Ti oxide catalysts achieved the lowest selectivity for generating intermediate byproducts such as methane, ethane, ethylene, and propylene while successfully promoting higher syngas CO and H2 production alongside stable propane conversion. When exposed to excess CO2, each catalyst consumed differing amounts of CO2 molecules. Particularly, the Ir/Ti and V/Ti oxide catalysts demonstrated enhanced activity in promoting CO2 reactions with intermediate radical species, facilitating carbon-carbon (C-C) bond dissociation and leading to increased syngas production. This study offers valuable insights into the potential of titania-based catalysts in improving the efficiency and selectivity of propane dry reforming processes for blue hydrogen.

Steam catalytic cracking and lump kinetics of naphtha to light olefins over nanocrystalline ZSM-5 zeolite.

This study investigates the reaction pathways and kinetics to comprehend the catalytic cracking of dodecane, a heavy naphtha model compound, over the nanocrystalline ZSM-5 catalyst in the presence and absence of steam with the aim of increasing olefin production. The nanocrystalline zeolite was characterized using XRD and BET, and the surface acidity was measured by NH3-TPD and Py-FTIR. The steam treated ZSM-5 contributed to an increase in pore volume with extra-framework alumina, resulting in highly catalytic active sites and hence higher olefin selectivity. The high conversion of dodecane (>90%) was achieved during catalytic cracking in the presence and absence of steam. In the presence of steam, the short pores of nano ZSM-5 led to an increase in the naphtha-to-olefin conversion with lesser dry gas and coke formation. The activation energies of primary cracking in the presence and absence of steam were slightly different. Lower activation energies through secondary cracking routes and higher reaction rate constants were obtained via assisted-steam catalytic cracking, promoted the selectivity towards light olefin products. Meanwhile the hydrogenation and alkylation reactions toward LPG and C5+ were favored in the absence of steam. Moreover, the ZSM-5 nano zeolite pores promoted more ß-scission reactions, resulting in higher selectivity towards ethylene and dry gas.

The mathematical catalyst deactivation models: a mini review.

Catalyst deactivation is a complex phenomenon and identifying an appropriate deactivation model is a key effort in the catalytic industry and plays a significant role in catalyst design. Accurate determination of the catalyst deactivation model is essential for optimizing the catalytic process. Different mechanisms of catalyst deactivation by coke and metal deposition lead to different deactivation models for catalyst activity decay. In the rigorous mathematical models of the reactors, the reaction kinetics were coupled with the deactivation kinetic equation to evaluate the product distribution with respect to conversion time. Finally, selective and nonselective deactivation kinetic models were designed to identify catalyst deactivation through the propagation of heterogeneous chemical reactions. Therefore, the present review discusses the catalyst deactivation models designed for CO2 hydrogenation, Fischer-Tropsch, biofuels and fossil fuels, which can facilitate the efforts to better represent the catalyst activities in various catalytic systems.

Catalytic conversion of heavy naphtha to reformate over the phosphorus-ZSM-5 catalyst at a lower reforming temperature.

Naphtha reforming to aromatics, naphthenes, and iso-paraffins is an essential process to increase the octane number of gasoline through the utilization of middle naphtha (whole). A ZSM-5 zeolite catalyst with modified medium pores was developed to comprehend the existing limitation of catalytic reforming to the unutilized refinery feedstock of heavy naphtha. The study applied a lower reforming conversion temperature (350 °C) than a conventional reformer without noble metal addition in an effort to lower the carbon footprint of the process and catalyst cost. The modified zeolite catalyst was impregnated with phosphorus oxide and spray-dried, followed by a hydrothermal treatment with steam. The parent and modified catalysts were characterized by NH3-TPD, SEM, XRD, NMR, FTIR, and N2 physisorption. Steam treatment was conducted to reduce the original zeolite acidity, mainly in the form of Brønsted acid sites, which resulted in the formation of phosphorus-aluminum species in the framework. The modified catalyst consisting of 40% ZSM-5 and 60% binder delivered high conversion of dodecane, and the reforming reaction selectivity favored the formation of carbonium ions through ß-scission. Therefore, monomolecular cracking took place, resulting in the production of olefins and paraffin alongside iso-paraffins, aromatics, and naphthenes, which are associated with the bimolecular pathway. The reforming of heavy naphtha was different; the free radicals from ß-scission were affected by the surrounding molecules of feedstock, and the bimolecular reactions were more dominant through zeolite pores. The study demonstrated that the addition of 10% steam during the reaction of heavy naphtha suppressed coke formation. Furthermore, high conversion and steady selectivity were maintained during the reaction, which resulted in gasoline reformate with a high research octane number (RON).

Steam Catalytic Cracking of n-Dodecane to Light Olefins over Phosphorous- and Metal-Modified Nanozeolite Y.

Nanozeolite Y was synthesized without a template and modified with phosphorous (P) and metals. P was introduced via impregnation with different weight loadings (0.5, 1, and 2 wt %), while ion exchange was developed to introduce zirconium (Zr) and cobalt (Co). The physicochemical properties of the catalysts were characterized with X-ray diffraction (XRD), N2 adsorption-desorption, temperature-programmed desorption of ammonia (NH3-TPD), and 27Al and 31P solid-state nuclear magnetic resonance (NMR). The parent nanozeolite Y showed an identical XRD pattern to that of a previous study, and the modified nanozeolite Y showed a lower crystallinity. The introduction of P altered tetrahedral Al to an octahedral coordination, which affected the catalyst acidity. Then, the catalyst was evaluated to produce olefins from n-dodecane at 550, 575, and 600 °C. The conversion, gas yield, and olefin yield increased with increasing temperature. The maximum olefin yield (63%) was achieved with the introduction of 1 wt % P with the highest selectivity to ethylene. The Co-modified nanozeolite altered the zeolite structure and exhibited similar activity to the P-modified one. Meanwhile, Zr-modified nanozeolite Y caused excessive metal distribution, blocked the porous structure of the zeolite, and then reduced the catalytic activity.