Techno-Economic Comparison of Integration Options for an Oxygen Transport Membrane Unit into a Coal Oxy-Fired Circulating Fluidized Bed Power Plant.

The inclusion of membrane-based oxygen-fired combustion in power plants is considered an emerging technology that could reduce carbon emissions in a more efficient way than cryogenic oxygen-fired processes. In this paper, a techno-economic assessment was developed for a 863 MWel,net power plant to demonstrate whether this CCS technique results in a reduction in efficiency losses and economic demand. Four configurations based on oxygen transport membranes were considered, while the benchmark cases were the air combustion process without CO2 capture and a cryogenic oxygen-fired process. The type of driving force through the membrane (3-end or 4-end), the point of integration into the oxy-fuel combustion process, the heating system, and the pollutant control system were aspects considered in this work. In comparison, the efficiency losses for membrane-based alternatives were lower than those in the cryogenic oxygen-fired process, reaching savings of up to 14% net efficiency. Regarding the specific energy consumption for CO2 capture, the configuration based on the oxygen transport membrane unit with 4-end mode and hot filtration presented 1.01 kWel,net,·h/kgCO2 captured with 100% CO2 recovery, which is an improvement of 11% compared with the cases using cryogenic oxygen. Comparing economic aspects, the specific investment costs for cases based on the oxygen transport membrane unit varied between 2520 and 2942 $/kWel,net·h. This was between 39.6 and 48.2% above the investment for the reference case without carbon capture. However, its hypothetical implantation could suppose a savings of 10.7% in terms of investment cost compared with cryogenic oxygen-based case. In terms of the levelized cost of electricity and the cost of CO2 avoidance, the oxygen transport membrane configurations achieved more favorable results compared with the cryogenic route, reaching savings up to 14 and 38%, respectively. Although oxygen transport membrane units are currently not mature for commercial-scale applications, the results indicated that its application within carbon capture and storage technologies can be strongly competitive.

Study of seashell waste recycling in fireproofing material: Technical, environmental, and economic assessment.

The productive sector must incorporate waste into traditional materials in order to grow sustainably. In Galicia (Spain) alone, the canning industry produces over 150,000 metric tons of seashell waste per year. Most of this waste is still disposed of in landfills or open fields due to the lack of a technically feasible, environmentally sustainable, and economically profitable recycling alternative. This paper aims to study the feasibility of a new recycling alternative for seashell waste from industrial canning, based on the production of fireproof material suitable for construction use. The waste was pre-treated in order to remove salts and remaining organic matter and reduce particle size. According to international standards, physical, mechanical, and insulating properties were assessed for four compositions: 0, 40, 60 and 80% of gypsum substituted with pre-treated seashell waste. Results showed that substitution of up 60% gypsum was technically feasible. A Life-Cycle Assessment and a preliminary production cost analysis were performed by analysing a recycling case in Galicia. The case study found that 40-60% gypsum substitution obtained an environmental impact reduction of 0.4%-59% for 13 of the 18 impact categories considered compared with 0% substitution. Increases in the other 5 categories were analysed due to aquatic emissions released in the waste pre-treatment washing process. The locations of the fireproof material production facility and the waste source were a key factor. Production costs could be reduced by 20-31% by using 40-60% gypsum substituted with seashell wastes.

A porous geopolymer based on aluminum-waste with acoustic properties.

Paval, a solid waste stream from the aluminum industry, is used as a pore generation agent in geopolymers. Paval was mixed with coal combustion fly ash, as a geopolymeric precursor, and activated with alkaline solution with the aim of obtaining porous geopolymers to be used as noise barriers. Both geopolymeric and pore generation reactions happen simultaneously. Aluminum from Paval can react with water and OH¯ from the geopolymerization activating solution, producing hydrogen. The hydrogen gas released generates a highly porous material. The influence of the fly ash-paval proportion and the setting temperature on open porosity, compressive strength and noise-absorbing properties were evaluated. To better understand these influences, the setting time, volume expansion and mineral composition were also studied. The obtained results showed that a higher Paval content (fly ash-Paval ratio 50:50) and setting temperature (70 °C) produced a lower setting time and higher volume expansion, increasing the open porosity and improving acoustic properties, but reducing the compressive strength. The material manufactured under these conditions showed similar amorphous phase content to the non-porous geopolymers made without Paval. On the other hand, the obtained materials did not raise environmental concerns in a normalised leaching test.

Development of fly ash boards with thermal, acoustic and fire insulation properties.

This paper presents an experimental analysis on a new board composed of gypsum and fly ashes from coal combustion, which are mutually compatible. Physical and mechanical properties, sound absorption coefficient, thermal properties and leaching test have been obtained. The mechanical properties showed similar values to other commercial products. As far as the acoustic insulation characteristics are concerned, sound absorption coefficients of 0.3 and 0.8 were found. The board presents a low thermal conductivity and a fire resistance higher than 50 min (for 4 cm of thickness). The leaching of trace elements was below the leaching limit values. These boards can be considered as suitable to be used in building applications as partitions.