Development of the Low-Pressure Die Casting Process for an Aluminium Alloy Part.

The low-pressure die casting (LPDC) process was experimentally and numerically studied to produce AlSi7Mg0.3 components such as steering knuckles. Steering knuckles are important safety components in the context of a vehicle's suspension system, serving as the mechanical interface that facilitates the articulation of the steering to control the front wheel's orientation, while simultaneously bearing the vertical load imposed by the vehicle's weight. This work focuses on the development of a numerical model in ProCAST®, replicating the production of the aforementioned part. The model analyses parameters such as the filling dynamics, solidification process, and presence of shrinkage porosities. For the purpose of evaluating the quality of the castings, six parts were produced and characterised, both mechanically (tensile and hardness tests) and microstructurally (porosity and optical microscopy analysis). When correlating simulation results with the available experimental data, it is possible to conclude that the usage of the LPDC process is a viable alternative to the use of steels and other metals for the production of very high-quality castings while using lighter alloys such as aluminium and magnesium in more demanding applications.

A Miniaturized Device Coupled with Digital Image Correlation for Mechanical Testing.

Miniaturized mechanical testing based on small sample testing technology is a powerful technique to characterize the mechanical properties of different materials, and it is being used in different application fields. However, the small size of the specimens poses several challenges because the results are highly sensitive to measurement accuracy and the corresponding mechanical properties can change substantially due to the so-called specimen size effect. In this work, a novel testing device based on miniaturized specimens is presented. The equipment is designed to test materials in tensile and compressive loadings, but it is also capable of performing reverse-loading tests. Buckling of the specimen is an inherent phenomenon in compression loadings, especially for thin materials. Therefore, specimen geometry is properly studied and optimized to mitigate this effect. To evaluate the deformation of the specimen, the digital image correlation (DIC) technique is used to capture the full-field strain in the central gauge section of the sample. A sensitivity analysis of the DIC setting parameters was performed for this application. To evaluate the performance of the developed system, experimental results of monotonic tests and tests with reverse loadings (tension-compression) are presented, considering two high-strength steels (DP500 and DP780).

Analysis of ESAFORM 2021 cup drawing benchmark of an Al alloy, critical factors for accuracy and efficiency of FE simulations.

This article details the ESAFORM Benchmark 2021. The deep drawing cup of a 1 mm thick, AA 6016-T4 sheet with a strong cube texture was simulated by 11 teams relying on phenomenological or crystal plasticity approaches, using commercial or self-developed Finite Element (FE) codes, with solid, continuum or classical shell elements and different contact models. The material characterization (tensile tests, biaxial tensile tests, monotonic and reverse shear tests, EBSD measurements) and the cup forming steps were performed with care (redundancy of measurements). The Benchmark organizers identified some constitutive laws but each team could perform its own identification. The methodology to reach material data is systematically described as well as the final data set. The ability of the constitutive law and of the FE model to predict Lankford and yield stress in different directions is verified. Then, the simulation results such as the earing (number and average height and amplitude), the punch force evolution and thickness in the cup wall are evaluated and analysed. The CPU time, the manpower for each step as well as the required tests versus the final prediction accuracy of more than 20 FE simulations are commented. The article aims to guide students and engineers in their choice of a constitutive law (yield locus, hardening law or plasticity approach) and data set used in the identification, without neglecting the other FE features, such as software, explicit or implicit strategy, element type and contact model.

Extramedullary Acute Leukemia-Still an Unforeseen Presentation.

Myeloid sarcomas (MS) are rare extramedullary (EM) hematological tumors that generally arise during the natural course of acute myeloid leukemia (AML), occurring concomitantly with the onset of systemic leukemia; it can also occur following onset but rarely before. Common sites of EM involvement include the lymph nodes, skin, soft tissue, bone and peritoneum. Herein, we report the case of a 63-year-old man who presented EM AML upon initial diagnosis involving the bone marrow, lymph nodes and skin (leukemia cutis). A diagnosis was made based on immunohistochemistry (IHC). This case presents a diagnostic dilemma due to its atypical presentation and the sites involved. It also highlights the importance of IHC in the diagnosis of EM AML. The potential role of hypomethylating agents and Venetoclax in cases not eligible for hematopoietic stem cell transplant are also discussed.

Laser Deposited 18Ni300 Alloy Powder on 1045 Steel: Effect of Passes and Preheating on Microstructure.

The application of maraging steels such as 18Ni300 alloy is noteworthy for mould industries, applying repair purposes through direct energy deposition process. This objective requires microstructural characterizations and the evaluation of mechanical behaviour such as hardness. The state of substrate material, including the heat-affected zone (HAZ) and the interface between the HAZ and deposited layer, is essential, the formation of hard phases and abrupt transitions. Thus, the influence of the number of deposited layers or the pre-heating condition appears noteworthy. In the current study, microscopy observations did not reveal the presence of any crack in the cross-sections of deposited 18Ni300 alloy powder on AISI 1045 sheet steel; however, pores were observed in deposited layers. Besides, microscopic analyses revealed the achievement of a smooth HAZ in the deposited layers composed of three-layered depositions or that received preheating, confirmed by hardness measurements as well. Dilution effect ensured a metallurgical bonding between depositions and substrate, strongly affected by preheating. The HAZ microstructure, mainly martensitic transformation, distribution of chemical composition, epitaxial growth at the interface, and the size of crystals and grains were affected by preheating or the number of layers. Moreover, the heat propagation and/or dissipation across the deposited layers influenced the dendrite morphology and the texture of grains. The preheating condition provoked the formation of cellular/equiaxed dendrites that was highlighted in the three-layered deposition, increase in dendrite interspace growth.

ACE inhibitor-induced small bowel angioedema, mimicking an acute abdomen.

Angiotensin-converting enzyme (ACE) inhibitors are the leading cause of drug-induced angioedema, being the face, tongue, lips and upper airway the most affected ones. We describe a case of a 32-year-old white female with angioedema of small intestine after 1 month of perindopril therapy. The patient presented severe abdominal pain, nausea and vomiting. Laboratory analyses revealed mild leukocytosis and abdominal computed tomography (CT) showed unspecific findings, including segmental jejunal wall thickening without obstruction and ascites. Regarding the clinical findings, similar to an acute abdomen with no clear cause, the patient underwent an emergency laparoscopy that excluded other pathological features. The symptoms recurred 1 month after and the CT scan revealed the same pattern. Perindopril was stopped and the patient improved, concluding that ACE inhibitor-induced visceral angioedema was responsible for this clinical presentation.

Pelvic Soft Tissue Aggressive Angiomyxoma.

Teaching Point: Aggressive angiomyxoma is a rare and benign soft tissue lesion, characterized by a "whorled" or "layering" appearance on T2-weighted and post-gadolinium magnetic resonance.

Corrigendum to: ACE inhibitor-induced small bowel angioedema, mimicking an acute abdomen.

[This corrects the article DOI: 10.1093/jscr/rjaa348.].