Introduction of Rare-Earth Oxide Nanoparticles in CNT-Based Nanocomposites for Improved Detection of Underlying CNT Network.

Epoxy resins for adhesive and structural applications are widely employed by various industries. The introduction of high aspect ratio nanometric conductive fillers, i.e., carbon nanotubes, are well studied and are known to improve the electrical properties of the bulk material by orders of magnitude. This improved electrical conductivity has made carbon nanotube-based nanocomposites an attractive material for applications where their weight savings are at a premium. However, the analytical methods for validating carbon nanotube (CNT) nanofiller dispersion and for assuring that the properties they induce extend to the entire volume are destructive and inhibited by poor resolution between matrix and tube bundles. Herein, rare-earth oxide nanoparticles are synthesized on CNT walls for the purpose of increasing the contrast between their network and the surrounding matrix when studied by imaging techniques, alleviating these issues. The adherence of the synthesized nanoparticles to the CNT walls is documented via transmission electron microscopy. The crystalline phases generated during the various fabrication steps are determined using X-ray diffraction. Deep ultraviolet-induced fluorescence of the Eu:Y2O3-CNT nanostructures is verified. The impacts to nanocomposite electrical properties resulting from dopant introduction are characterized. The scanning electron microscopy imaging of CNT pulp and nanocomposites fabricated from untreated CNTs and Eu:Y2O3-CNTs are compared, resulting in improved contrast and detection of CNT bundles. The micro-CT scans of composites with similar results are presented for discussion.

Reduction Expansion Synthesis of Sintered Metal.

Described herein is a novel method, Reduction Expansion Synthesis-Sintered Metal (RES-SM), to create a sintered metal body of a designed shape at ambient pressure, hundreds of degrees below the metal melting temperature. The precursor to the metal part is a mixture of metal oxide particles and activated metal particles, and in this study specifically nickel oxide and activated nickel metal particles. It is postulated that the metal oxide component is reduced via exposure to chemical radical species produced via thermal decomposition of urea or other organic compounds. In the study performed, the highest temperature required was 950 °C, the longest duration of high temperature treatment was 1200 s, and in all cases, the atmosphere was inert gas at ambient pressure. As discovered using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and x-ray diffraction (XRD), the metal that forms via the RES process presents necks of completely reduced metal between existing metal particles. The 'as produced' parts are similar in properties to 'brown' metal parts created using more standard methods and require 'post processing' to full densify. Parts treated by hot isostatic pressing show fully self-supporting, robust structures, with hardness values like others reported in literature for traditional fabrication methods. This novel method uses affordable and environmentally friendly precursors to join metallic parts at moderate temperatures, produces fully reduced metals in a very short time and has potential to make many parts simultaneously in a standard laboratory furnace.