Sensitivity Analysis of Various Geometries of PCD and Cemented Tungsten Carbide Cutting Tools during the Milling of GFRP Composite.

Although much research has been carried out in the field of the milling of GFRP (Glass Fibre Reinforced Polymer) composites, the complexity of the process is such that it is still not mastered in many industrial cases. The current work is aimed at studying the influence of three different geometries of PCD (PolyCrystalline Diamond) and cemented tungsten carbide cutting tools during the up-milling of GFRP composites at fixed cutting conditions (vc = 502 m/min and vf = 420 mm/min). Delamination, cutting forces and tool wear are compared at the fresh and worn states, and the correlation between the lifespan and the cost of the cutting tool is analysed. The main wearing phase of the tools was performed under the conditions of production in the facilities of a company (Sobelcomp, Loncin, Belgium). The results indicate that the PCD tool with the straight edge, inclined peripheral tooth shape produces the smallest total cutting force and less delamination (shortest and lowest number of delaminated fibres) at both fresh and worn states. Moreover, the grinding ability of PCD makes the cutting tool cost per part lower than for cemented carbide. The PCD tool is therefore the best option to mill GFRP parts.

Load bearing performance of mechanical joints inspired by elbow of quadrupedal mammals.

One of the biggest issues of the mechanical cylindrical joints is related to premature wear appearing. Application of bioinspiration principles in an engineering context taking advantage of smart solutions offered by nature in terms of kinematic joints could be a way of solving those problems. This work is focussed on joints of one degrees of freedom in rotation (revolute or ginglymus joints in biological terms), as this is one of the most common type of mechanical joints. This type of joints can be found in the elbow of some quadrupedal mammals. The articular morphology of the elbow of these animals differs in the presence/absence of a trochlear sulcus. In this study, bio-inspired mechanical joints based on these morphologies (with/without trochlear sulcus) were designed and numerically tested. Their load bearing performance was numerically analysed. This was done through contact simulations using the finite element method under different external loading conditions (axial load, radial load and turnover moment). Results showed that the tested morphologies behave differently in transmission of external mechanical loads. It was found that bio-inspired joints without trochlea sulcus showed to be more specialized in the bearing of turnover moments. Bio-inspired joints with trochlea sulcus are more suitable for supporting combined loads (axial and radial load and turnover moments). Learning about the natural rules of mechanical design can provide new insights to improve the design of current mechanical joints.