Influence of Carbonated Bottom Slag Granules in 3D Concrete Printing.

This study investigates the possibility of utilising bottom slag (BS) waste from landfills, and a carbonation process advantageous for the use of artificial aggregates (AAs) in printed three-dimensional (3D) concrete composites. In general, the main idea of granulated aggregates is to reduce the amount of CO2 emissions of printed 3D concrete objects (wall). AAs are made from construction materials, both granulated and carbonated. Granules are made from a combination of binder (ordinary Portland cement (OPC), hydrated lime, burnt shale ash (BSA)) and waste material (BS). BS is a waste material left over after the municipal waste burning process in cogeneration power plants. Whole printed 3D concrete composite manufacturing consists of: granulating artificial aggregate, aggregate hardening and sieving (adaptive granulometer), carbonation of AA, mixing 3D concrete, and 3D printing. The granulating and printing processes were analysed for hardening processes, strength results, workability parameters, and physical and mechanical properties. Printings with no granules (reference 3D printed concrete) were compared to 3D printed concretes with 25% and 50% of their natural aggregate replaced with carbonated AA. The results showed that, theoretically, the carbonation process could help to react approximately 126 kg/m3 CO2 from 1 m3 of granules.

The Influence of Expanded Glass and Expanded Clay on Lightweight Aggregate Shotcrete Properties.

In the construction industry, the selection of sustainable materials leads to a movement towards more sustainable construction. In this study, lightweight aggregate shotcrete based on expanded glass (EG) and expanded clay (EC) is investigated. The goal of the study is to determine the influence of EG and EC inclusion on the properties of shotcrete. Ordinary Portland cement (OPC) powder with supplementary cementitious materials, such as silica fume and ground glass waste, are used as binders. The mechanical, physical and morphological properties, as well as the mineral and oxygen compositions, are obtained through compressive and flexural strength tests, thermal conductivity measurements, scanning electron microscopy with energy dispersive X-ray spectrometry (SEM-EDX), X-ray diffraction (XRD) and X-ray fluorescence (XRF) analysis. In this study, the mechanical, physical and thermal properties and waste utilization as cement supplementary materials are balanced. The shotcrete samples show that a density of 790 kg/m3 had a good thermal performance (thermal conductivity coefficient of 0.174 W/(m·K)) with the sufficient compressive strength of 6.26 MPa.

Mechanical Properties and Durability of Rubberized and Glass Powder Modified Rubberized Concrete for Whitetopping Structures.

This paper analyzes concrete fine aggregate (sand) modification by scrap tire rubber particles-fine crumb rubber (FCR) and coarse crumb rubber (CCR) of fraction 0/1 mm. Such rubberized concrete to get better bonding properties were modified by car-boxylated styrene butadiene rubber (SBR) latex and to gain the strength were modified by glass waste. The following tests-slump test, fresh concrete density, fresh concrete air content, compressive strength, flexural strength, fracture energy, freezing-thawing, porosity parameter, and scanning electron microscope-were conducted for rubberized concretes. From experiments, we can see that fresh concrete properties decreased when crumb rubber content has increased. Mostly it is related to crumb rubber (CR) lower specific gravity nature and higher fineness compared with changed fine aggregate-sand. In this research, we obtained a slight loss of compressive strength when CR was used in concrete However, these rubberized concretes with a small amount of rubber provided sufficient compressive strength results (greater than 50 MPa). Due to the pozzolanic reaction, we see that compressive strength results after 56 days in glass powder modified samples increased by 11-13% than 28 days com-pressive strengths, while at the same period control samples increased its compressive strength about 2.5%. Experiments have shown that the flexural strength of rubberized concrete with small amounts of CR increased by 3.4-15.8% compared to control mix, due the fact that rubber is an elastic material and it will absorb high energy and perform positive bending toughness. The test results indicated that CR can intercept the tensile stress in concrete and make the deformation more plastic. Fracturing of such conglomerate concrete is not brittle, there is no abrupt post-peak load drop and gradually continues after the maximum load is exceeded. Such concrete requires much higher fracture energy. It was obtained that FCR particles (lower than A300) will entrap more micropores content than coarse rubbers because due to their high specific area. Freezing-thawing results have confirmed that Kf values can be conveniently used to predict freeze-thaw resistance and durability of concrete. The test has shown that modification of concrete with 10 kg fine rubber waste will lead to similar mechanical and durability properties of concrete as was obtained in control concrete with 2 kg of prefabricated air bubbles.

Evaluation of Methodologies for Assessing Self-Healing Performance of Concrete with Mineral Expansive Agents: An Interlaboratory Study.

Self-healing concrete has the potential to optimise traditional design approaches; however, commercial uptake requires the ability to harmonize against standardized frameworks. Within EU SARCOS COST Action, different interlaboratory tests were executed on different self-healing techniques. This paper reports on the evaluation of the effectiveness of proposed experimental methodologies suited for self-healing concrete with expansive mineral additions. Concrete prisms and discs with MgO-based healing agents were produced and precracked. Water absorption and water flow tests were executed over a healing period spanning 6 months to assess the sealing efficiency, and the crack width reduction with time was monitored. High variability was reported for both reference (REF) and healing-addition (ADD) series affecting the reproducibility of cracking. However, within each lab, the crack width creation was repeatable. ADD reported larger crack widths. The latter influenced the observed healing making direct comparisons across labs prone to errors. Water absorption tests highlighted were susceptible to application errors. Concurrently, the potential of water flow tests as a facile method for assessment of healing performance was shown across all labs. Overall, the importance of repeatability and reproducibility of testing methods is highlighted in providing a sound basis for incorporation of self-healing concepts in practical applications.