Concrete for Precast Blocks: Binary and Ternary Combination of Sewage Sludge Ash with Diverse Mineral Residue.

This paper proposes binary and ternary combinations of sewage sludge ash (SSA) with fly ash (FA), marble dust (MD) and rice husk ash (RHA) as partial replacements of Portland cement in concretes with a similar dosage to that used in precast blocks, with very dry consistency. Several physical-mechanical tests were carried out on concrete specimens with curing ages of 28 and 90 days: density, water absorption, capillary water absorption, ultrasonic pulse velocity and compressive strength. The combinations of residues significantly improve the properties of the cementitious systems: 30% replacement of Portland cement provides strength values similar to the reference sample, showing the synergetic effects of the combination of the mineral additions. The significance of this research relies on the combined use of the mineral additions as well as the use of them for the precast block industry. The results show synergies among the additions and even that some of them showed relevant improvements when they are used in combination, performing better than when used individually.

Residual Compressive Strength of Recycled Aggregate Concretes after High Temperature Exposure.

Sustainability requirements are gaining importance in the construction industry, which needs to take specific measures in the design and construction of concrete structures. The use of recycled aggregates in concrete may be of special interest. Recycling a construction waste will close the life cycle of the original materials (e.g., concrete). Thus, environmental benefits would come from the lower waste generation, and from a lower necessity of raw materials for new structures. The current Spanish code for structural concrete considers the use of recycled aggregates in replacement rates up to 20% by aggregate mass, assimilating their properties with those of concretes without aggregate replacement. Higher substitution percentages would require further testing. In this work, substitution of coarse aggregate for recycled aggregates (with replacement percentages of 25%, 50% and 100%) has been studied, and the concrete's residual properties after exposure to high temperatures (between 350 °C and 850 °C) have been assessed. Compressive strength and capillary water absorption tests were made after heating, and the experiments showed higher residual strength in concretes with the greatest content of recycled aggregates. However, a statistical analysis made with additional data available in the literature seemed to predict otherwise, and the recycled aggregate replacement would have a negative effect on the residual strength.

Proposing a New Method Based on Image Analysis to Estimate the Segregation Index of Lightweight Aggregate Concretes.

This work presents five different methods for quantifying the segregation phenomenon in lightweight aggregate concretes (LWAC). The use of LWACs allows greater design flexibility and substantial cost savings, and has a positive impact on the energy consumption of a building. However, these materials are susceptible to aggregate segregation, which causes an irregular distribution of the lightweight aggregates in the mixture and may affect the concrete properties. To quantify this critical process, a new method based on image analysis is proposed and its results are compared to the well-established methods of density and ultrasonic pulse velocity measurement. The results show that the ultrasonic test method presents a lower accuracy than the other studied methods, although it is a nondestructive test, easy to perform, and does not need material characterization. The new methodology via image analysis has a strong correlation with the other methods, it considers information from the complete section of the samples, and it does not need the horizontal cut of the specimens or material characterization.

Corrosion Behavior of Steel Reinforcement in Concrete with Recycled Aggregates, Fly Ash and Spent Cracking Catalyst.

The main strategy to reduce the environmental impact of the concrete industry is to reuse the waste materials. This research has considered the combination of cement replacement by industrial by-products, and natural coarse aggregate substitution by recycled aggregate. The aim is to evaluate the behavior of concretes with a reduced impact on the environment by replacing a 50% of cement by industrial by-products (15% of spent fluid catalytic cracking catalyst and 35% of fly ash) and a 100% of natural coarse aggregate by recycled aggregate. The concretes prepared according to these considerations have been tested in terms of mechanical strengths and the protection offered against steel reinforcement corrosion under carbonation attack and chloride-contaminated environments. The proposed concrete combinations reduced the mechanical performance of concretes in terms of elastic modulus, compressive strength, and flexural strength. In addition, an increase in open porosity due to the presence of recycled aggregate was observed, which is coherent with the changes observed in mechanical tests. Regarding corrosion tests, no significant differences were observed in the case of the resistance of these types of concretes under a natural chloride attack. In the case of carbonation attack, although all concretes did not stand the highly aggressive conditions, those concretes with cement replacement behaved worse than Portland cement concretes.