Development of a heavy heavy-duty diesel engine schedule for representative measurement of emissions.

The Advanced Collaborative Emissions Study (ACES) has the objective of characterizing the emissions and assessing the possible health impacts of the 2007-2010 heavy-duty diesel engines and their control systems. The program seeks to examine emissions from engines operated in a realistic duty cycle and requires the development of an engine test schedule described in this paper. Field data on engine operation were available from Engine Control Unit (ECU) broadcasts from seven heavy heavy-duty trucks (HHDDT) tested during the Coordinating Research Council (CRC) E-55/59 study. These trucks were exercised at three weights (30,000 lb [13,610 kg], 56,000 lb [25,400 kg], and 66,000 lb [29,940 kg]) through four different active modes of a chassis test schedule that were developed from the data of in-use HHDDT operation in the state of California. The trucks were equipped with heavy-duty engines made by three major U.S. engine manufacturers with a range of model years from 1998 to 2003. This paper reports on the development of four engine test modes, termed creep, transient, cruise, and high-speed cruise (HHDDT_S), which correspond to the E-55/59 HHDDT chassis test modes. The creep and transient modes represent urban travel, and the cruise and HHDDT_S modes represent freeway operation. The test mode creation used the method of joining selected truck trips together while ensuring that they offered a reasonable statistical representation of the whole database by using a least-square errors method. Least-square errors between test modes and the database are less than 5%. The four test modes are presented in normalized engine

Testing of a heavy heavy-duty diesel engine schedule for representative measurement of emissions.

The Advanced Collaborative Emissions Study (ACES) program required the use of representative heavy-duty diesel engine activity. This need resulted in an engine test schedule creation program, and a schedule of engine modes representative of modern truck usage was developed based on data collected from engines in trucks operated through the heavy heavy-duty diesel truck (HHDDT) chassis schedule. The ACES test schedule included four active modes of truck operation including creep, transient, cruise, and high-speed cruise (HHDDT_S). This paper focuses on Phase 2 of the program, which was to validate and demonstrate the use of the ACES modes in a test cell. Preliminary testing was performed using a 1992 Detroit Diesel Corporation heavy heavy-duty diesel engine (HHDDE) on only the transient mode. On the basis of these results, each mode was modified slightly to suit implementation in a test cell. The locations of "closed throttle" points in the modes were determined through careful examination of the data. These closed throttle points were simulated during testing by adding negative set point torque values to the input file. After modification, all modes were tested during a final ACES modes demonstration period using a 2004 Cummins ISM HHDDE, obtaining three runs for each mode. During testing, carbon monoxide (CO), carbon dioxide (CO2), nitrogen oxides (NOx), particulate matter (PM), and hydrocarbon (HC) emissions were measured, and engine control unit (ECU) data were recorded. The new ACES modes did not adopt the Federal Test Procedure (FTP) regression criteria. New regression criteria for acceptability of a run were determined for each mode using the data obtained during testing.

Design and testing of an independently controlled urea SCR retrofit system for the reduction of NOx emissions from marine diesels.

Diesel engine emissions for on-road, stationary and marine applications are regulated in the United States via standards set by the Environmental Protection Agency (EPA). A major component of diesel exhaust that is difficult to reduce is nitrogen oxides (NOx). Selective catalytic reduction (SCR) has been in use for many years for stationary applications, including external combustion boilers, and is promising for NOx abatement as a retrofit for mobile applications where diesel compression ignition engines are used. The research presented in this paper is the first phase of a program focused on the reduction of NOx by use of a stand-alone urea injection system, applicable to marine diesel engines typical of work boats (e.g., tugs). Most current urea SCR systems communicate with engine controls to predict NOx emissions based on signals such as torque and engine speed, however many marine engines in use still employ mechanical injection technology and lack electronic communication abilities. The system developed and discussed in this paper controls NOx emissions independentof engine operating parameters and measures NOx and exhaust flow using the following exhaust sensor inputs: absolute pressure, differential pressure, temperature, and NOx concentration. These sensor inputs were integrated into an independent controller and open loop architecture to estimate the necessary amount of urea needed, and the controller uses pulse width modulation (PWM) to power an automotive fuel injector for airless urea delivery. The system was tested in a transient test cell on a 350 hp engine certified at 4 g/bhp-hr of NOx, with a goal of reducing the engine out NOx levels by 50%. NOx reduction capabilities of 41-67% were shown on the non road transient cycle (NRTC) and ICOMIA E5 steady state cycles with system optimization during testing to minimize the dilute ammonia slip to cycle averages of 5-7 ppm. The goal of 50% reduction of NOx can be achieved dependent upon cycle. Further research with control optimization, urea distribution and possible use of oxidation catalysts is recommended to improve the NOx reduction capabilities while minimizing ammonia slip.