Trapping of drops by wetting defects.

Controlling the motion of drops on solid surfaces is crucial in many natural phenomena and technological processes including the collection and removal of rain drops, cleaning technology and heat exchangers. Topographic and chemical heterogeneities on solid surfaces give rise to pinning forces that can capture and steer drops in desired directions. Here we determine general physical conditions required for capturing sliding drops on an inclined plane that is equipped with electrically tunable wetting defects. By mapping the drop dynamics on the one-dimensional motion of a point mass, we demonstrate that the trapping process is controlled by two dimensionless parameters, the trapping strength measured in units of the driving force and the ratio between a viscous and an inertial time scale. Complementary experiments involving superhydrophobic surfaces with wetting defects demonstrate the general applicability of the concept. Moreover, we show that electrically tunable defects can be used to guide sliding drops along actively switchable tracks-with potential applications in microfluidics.

Thinning and rupture of liquid films by moving slot jets.

We present systematic experiments of the rupture and dewetting of thin films of a nonvolatile polar liquid on partially wetting substrates due to a moving slot jet, which impinges at normal incidence. The relative motion was provided by a custom-built spin coater with a bidirectionally accessible axis of rotation that enabled us to measure film thickness profiles in situ as a function of substrate velocity using dual-wavelength interference microscopy. On partially wetting polymeric substrates, dry spots form in liquid films with a residual thickness well below 1 µm. We measured the density of dry spots as well as the density and size distribution of the residual droplets as a function of film thickness. In a certain parameter range, the droplet distributions exhibit pronounced anisotropy due to the effect of long-range shear stresses on the dewetting rim instability. We find robust power-law scaling relations over a large range of film thicknesses and a striking similarity to literature data obtained with ultrathin polymer melt layers on silicon substrates.

Deformation and dewetting of thin liquid films induced by moving gas jets.

We study the deformation of thin liquid films subjected to impinging air-jets that are moving with respect to the substrate. The height profile and shape of the deformed liquid film is evaluated experimentally and numerically for different jet Reynolds numbers and translation speeds, for different liquids and substrate materials. Experiments and numerical results are in good agreement. On partially wetting substrates film rupture occurs. We imaged the appearance of dry spots and emergence of droplet patterns by high-speed, dual-wavelength interference microscopy. We systematically evaluated the resulting average droplet size and droplet density as a function of the experimental conditions. We show that within experimental accuracy the distribution of dry spots is dependent only on the residual film thickness and is not directly influenced by the shear stress and pressure gradients of the air-jet, nor by the speed of the substrate.

Rupture of thin liquid films induced by impinging air-jets.

Thin liquid films on partially wetting substrates are subjected to laminar axisymmetric air-jets impinging at normal incidence. We measured the time at which film rupture occurs and dewetting commences as a function of diameter and Reynolds number of the air-jet. We developed numerical models for the air flow as well as the height evolution of the thin liquid film. The experimental results were compared with numerical simulations based on the lubrication approximation and a phenomenological expression for the disjoining pressure. We achieved quantitative agreement for the rupture times. We found that the film thickness profiles were highly sensitive to the presence of minute quantities of surface-active contaminants.

Ultralow hysteresis superhydrophobic surfaces by excimer laser modification of SU-8.

We present a new and simple method to produce superhydrophobic surfaces with ultralow hysteresis. The method involves surface modification of SU-8 using an excimer laser treatment. The modified surface is coated with a hydrophobic plasma-polymerized hexafluoropropene layer. The advancing and receding water contact angles were measured to be approximately 165 degrees . The achieved water contact angle hysteresis was below the measurement limit. This low hysteresis can be ascribed to nanoscale debris generated during the excimer laser process.

Surface-directed capillary system; theory, experiments and applications.

We present a capillary flow system for liquid transport in microsystems. Our simple microfluidic system consists of two planar parallel surfaces, separated by spacers. One of the surfaces is entirely hydrophobic, the other mainly hydrophobic, but with hydrophilic pathways defined on it by photolithographic means. By controlling the wetting properties of the surfaces in this manner, the liquid can be confined to certain areas defined by the hydrophilic pathways. This technique eliminates the need for alignment of the two surfaces. Patterned plasma-polymerized hexafluoropropene constitutes the hydrophobic areas, whereas the untreated glass surface constitutes the hydrophilic pathways. We developed a theoretical model of the capillary flow and obtained analytical solutions which are in good agreement with the experimental results. The capillarity-driven microflow system was also used to pattern and immobilize biological material on planar substrates: well-defined 200 microm wide strips of human cells (HeLa) and fluorescence labelled proteins (fluorescein isothiocyanate-labelled bovine serum albumin, i.e., FITC-BSA) were fabricated using the capillary flow system presented here.