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2.
Materials (Basel) ; 16(14)2023 07 15.
Artigo em Inglês | MEDLINE | ID: mdl-37512287

RESUMO

The presented work deals with the investigation of mechanical tribological properties on Inconel 625 superalloy, which is welded on a 16Mo3 steel pipe. The wall thickness of the basic steel pipe was 7 mm, while the average thickness of the welded layer was 3.5 mm. The coating was made by the cold metal transfer (CMT) method. A supercritical bending of 180° was performed on the material welded in this way while cold. The mechanical properties evaluated were hardness, wear resistance, coefficient of friction (COF) and change in surface roughness for both materials. The UMT Tribolab laboratory equipment was used to measure COF and wear resistance by the Ball-on-flat method, which used a G40 steel pressure ball. The entire process took place at an elevated temperature of 500 °C. The measured results show that the materials after bending are reinforced by plastic deformation, which leads to an increase in hardness and also resistance to wear. Superalloy Inconel 625 shows approximately seven times higher rate of wear compared to steel 16Mo3 due to the creation of local oxidation areas that support the formation of abrasive wear and do not create a solid lubricant, as in the case of steel 16Mo3. Strain hardening leads to a reduction of possible wear on Inconel 625 superalloy as well as on 16Mo3 steel. In the case of the friction process, the places of supercritical bending of the structure showed the greatest resistance to wear compared to the non-deformed structure.

3.
Materials (Basel) ; 16(12)2023 Jun 19.
Artigo em Inglês | MEDLINE | ID: mdl-37374656

RESUMO

The paper deals with the dilatometric study of high-alloy martensitic tool steel with the designation M398 (BÖHLER), which is produced by the powder metallurgy process. These materials are used to produce screws for injection molding machines in the plastic industry. Increasing the life cycle of these screws leads to significant economic savings. This contribution focuses on creating the CCT diagram of the investigated powder steel in the range of cooling rates from 100 to 0.01 °C/s. JMatPro® API v7.0 simulation software was used to compare the experimentally measured CCT diagram. The measured dilatation curves were confronted with a microstructural analysis, which was evaluated using a scanning electron microscope (SEM). The M398 material contains a large number of carbide particles that occur in the form of M7C3 and MC and are based on Cr and V. EDS analysis was used to evaluate the distribution of selected chemical elements. A comparison of the surface hardness of all samples in relation to the given cooling rates was also carried out. Subsequently, the nanoindentation properties of the formed individual phases as well as the carbides, where the nanohardness and reduced modulus of elasticity (carbides and matrix) were evaluated.

4.
Materials (Basel) ; 16(3)2023 Jan 20.
Artigo em Inglês | MEDLINE | ID: mdl-36769993

RESUMO

This work presents an energy-efficient, cheap, and rapid production method of a metal-ceramic preform with open porosity suitable for liquid metal infiltration and filtration applications. It is based on cold isostatic pressing of a mixture of relatively hard Ni and Al2O3 powders with the addition of small amount of Al powders, acting as a binding agent. Open porosity is primarily controlled by Al2O3 particles partially separating Ni particles from mutual contacts. Cold isostatic pressed green compacts were subjected to thermal oxidation by heating in air to 600 °C, 700 °C, and 800 °C. The weight gain and open porosity of oxidized compacts were examined. The chemical composition and microstructure were analyzed by SEM-EDS and XRD techniques. The stability of preforms and the effect of thermal cycling on the open porosity were tested by thermal cycling in an inert Ar atmosphere in the temperature range up to 800 °C. It appeared that, in addition to NiO being an expected product of oxidation, Ni aluminides and spinel particles also played an important role in inter-particle bonding formation. Ni-NiO porous composites resist chemical corrosion and exhibit structural and chemical stability at higher temperatures and admixed Al2O3 particles do not deteriorate them. After subsequent infiltration with Al, it can offer a lower density than other materials, which could result in lower energy consumption, which is highly needed in industries such as the automotive industry.

5.
Materials (Basel) ; 14(22)2021 Nov 22.
Artigo em Inglês | MEDLINE | ID: mdl-34832491

RESUMO

Copper-graphite composites are promising functional materials exhibiting application potential in electrical equipment and heat exchangers, due to their lower expansion coefficient and high electrical and thermal conductivities. Here, copper-graphite composites with 10-90 vol. % graphite were prepared by hot isostatic pressing, and their microstructure and coefficient of thermal expansion (CTE) were experimentally examined. The CTE decreased with increasing graphite volume fraction, from 17.8 × 10-6 K-1 for HIPed pure copper to 4.9 × 10-6 K-1 for 90 vol. % graphite. In the HIPed pure copper, the presence of cuprous oxide was detected by SEM-EDS. In contrast, Cu-graphite composites contained only a very small amount of oxygen (OHN analysis). There was only one exception, the composite with 90 vol. % graphite contained around 1.8 wt. % water absorbed inside the structure. The internal stresses in the composites were released during the first heating cycle of the CTE measurement. The permanent prolongation and shape of CTE curves were strongly affected by composition. After the release of internal stresses, the CTE curves of composites did not change any further. Finally, the modified Schapery model, including anisotropy and the clustering of graphite, was used to model the dependence of CTE on graphite volume fraction. Modeling suggested that the clustering of graphite via van der Waals bonds (out of hexagonal plane) is the most critical parameter and significantly affects the microstructure and CTE of the Cu-graphite composites when more than 30 vol. % graphite is present.

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