Antibacterial Zirconia Surfaces from Organocatalyzed Atom-Transfer Radical Polymerization.

Antibacterial coatings are becoming increasingly attractive for application in the field of biomaterials. In this framework, we developed polymer coating zirconia with antibacterial activity using the "grafting from" methodology. First, 1-(4-vinylbenzyl)-3-butylimidazolium chloride monomer was synthesized. Then, the surface modification of zirconia substrates was performed with this monomer via surface-initiated photo atom transfer radical polymerization for antibacterial activity. X-ray photoelectron spectroscopy, ellipsometry, static contact angle measurements, and an atomic force microscope were used to characterize the films for each step of the surface modification. The results revealed that cationic polymers could be successfully deposited on the zirconia surfaces, and the thickness of the grafted layer steadily increased with polymerization time. Finally, the antibacterial adhesion test was used to evaluate the antibacterial activity of the modified zirconia substrates, and we successfully showed the antibacterial activity against Staphylococcus aureus and Pseudomonas aeruginosa strains.

Microwave Sintering of Alumina at 915 MHz: Modeling, Process Control, and Microstructure Distribution.

Microwave energy can be advantageously used for materials processing as it provides high heating rates and homogeneous temperature field distribution. These features are partly due to the large microwave penetration depth into dielectric materials which is, at room temperature, a few centimeters in most dielectric materials. However, up to now, this technology is not widely spread for high-temperature material processing applications (>1200 °C), because its reproducibly and ability to sinter large size samples (>30 cm3) still needs to be improved. In this context, this paper describes both an empirically designed 915 MHz single-mode cavity made from SiC susceptors and refractory thermal insulation, and the 3D modeling of the process in order to improve our understanding of it. Different susceptors geometries and coupling slit position were numerically tested in order to better understand how these parameters impact the field homogeneity and the process stability. It was found that positioning the largest surface of the susceptors parallel to the electrical field allows a very uniform and hybrid heating of the material, while avoiding plasma or thermal instabilities. This was correlated to the 3D modeling results. Finally, thanks to a fully-automatized system this apparatus was used to sinter large size (~30 cm3) low-loss dielectric alumina samples. The sintered materials were subsequently characterized in terms of density, grain size distribution, and homogeneity. The reproducibility was also discussed, demonstrating the process efficiency and reliability.