Microstructural Evolution in a 6060 Extrudable Al-Alloy: Integrated Modeling and Experimental Validation.

Desirable properties including strength, ductility and extrudability of 6060 Al-alloys are highly dependent on processing to control the development of microstructural features. In this study, the process chain of an extrudable 6060 Al-alloy was modeled in an Integrated Computational Materials Engineering framework and validated experimentally via quantitative SEM-EDX and TEM. All critical processing stages were considered including casting, homogenization heating and holding, extrusion cooling and two-stage aging. Segregation and intermetallics formation were accurately predicted and experimentally verified in the as-cast condition. Diffusion simulations predicted the dissolution of intermetallics and completion of ß-AlFeSi to α-AlFeSi transformation during homogenization, in excellent agreement with quantitative SEM-EDX characterization. Precipitation simulations predicted the development of a ß″ strengthening dispersion during extrusion cooling and aging. Needle-shaped ß″ precipitates were observed and analyzed with quantitative high-resolution TEM, validating predictions. Ensuing precipitation strengthening was modeled in terms of aging time, presenting good agreement with yield strength measurements. Precipitate-Free Zones and coarse, metastable ß-type particles on dispersoids and grain boundaries were investigated. The proposed integrated modeling and characterization approach considers all critical processing stages and could be used to optimize processing of extrudable 6xxx Al-alloys, providing insight to mechanisms controlling microstructural evolution and resulting properties.

Effects of Water Content and Temperature on Bulk Resistivity of Hybrid Cement/Carbon Nanofiber Composites.

Cement nanocomposites with carbon nanofibers (CNFs) are electrically conductive and sensitive to mechanical loads. These features make them useful for sensing applications. The conductive and load sensing properties are well known to be dependent on carbon nanofiber content; however, much less is known about how the conductivity of hybrid cement-CNF depend on other parameters (e.g., water to cement ratio (w/c), water saturation of pore spaces and temperatures above ambient temperature). In this paper we fill-in these knowledge gaps by: (1) determining a relationship between the cement-CNF bulk resistivity and w/c ratio; (2) determining the effect of water present in the pores on bulk resistivity; (3) describing the resistivity changes upon temperature changes up to 180 °C. Our results show that the increase in the water to cement ratio results in increased bulk resistivity. The decrease in nanocomposite resistivity upon a stepwise temperature increase up to 180 °C was found to be related to free water release from cement pores and the dry materials were relatively insensitive to temperature changes. The re-saturation of pores with water was not reversible with respect to electrical resistivity. The results also suggest that the change in the type of electrical connection can lead to two orders of magnitude different bulk resistivity results for the same material. It is expected that the findings from this paper will contribute to application of cement-CNF-based sensors at temperatures higher than ambient temperature.

Germanium network connecting precipitates in an Mg-rich Al-Mg-Ge alloy.

Precipitates in an Al-0.87Mg-0.43Ge (at.%) alloy, heat-treated for 16 h at 200 degrees C, were investigated by transmission electron microscopy and annular dark-field scanning transmission electron microscopy (ADF-STEM). Earlier studies of Al-Mg-Si-(Cu) have shown that an Si network exists within all precipitates. Here, it was investigated whether the heavier, more easily detectable germanium atom would behave similarly. The precipitates were more similar to those found in Al-Mg-Si-Cu alloys with a high fraction of disordered phases than to ternary Al-Mg-Si. All precipitate cross-sections along [001]Al imaged by ADF-STEM showed that Ge atoms arrange in triangular columns separated by approximately 0.4 nm. Along these columns, the precipitate's 0.405-nm periodicity and coherency (along its needle axis) imply a Ge plane periodicity of 0.405 nm. A germanium network, therefore, exists in all precipitates in this alloy, with a hexagonal sub-cell (SC) a = b approximately 0.4 nm, c = 0.405 nm, which is very similar to the Si network in Al-Mg-Si-(Cu). The network always appears as ordered. Disorder in a precipitate must, therefore, be caused by the other atoms in the structure between Ge atoms. One difference between precipitates of the ternary systems Al-Mg-Ge and Al-Mg-Si is the orientation of the diamond element network (SC) base in {001}Al. In Al-Mg-Ge, a <100>SC edge falls along <100>Al. This coincides with the orientation in some precipitates in quaternary Al-Mg-Si-Cu. In ternary Al-Mg-Si, one SC base is parallel with a <510>Al direction.